Step 1

Brian Patrick Flynn, Scripps Networks, LLC
Add Base Coat to Wooden Letter
In order for the sliced portions of cork to create a seamless look, the wood letters must first be painted black so there will be a shadow effect between each cork. Apply black acrylic paint to each letter using a small detail brush. Allow at least three hours to dry.
Step 2

Brian Patrick Flynn, Scripps Networks, LLC
Slice Corks into Random Sizes
The key to creating a random yet balanced look on the letters is to slice each cork in different widths and sizes. Use a heavy-duty craft knife to slice each cork into wedges, cylinders and triangles.
Step 3

Brian Patrick Flynn, Scripps Networks, LLC
Piece Together and Attach with Hot Glue
Similar to assembling a jigsaw puzzle, attach each slice of cork to the face of the letter. After all pieces are laid out and completely cover the black-painted face of the letter, attach in place using hot glue.
Step 4

Brian Patrick Flynn, Scripps Networks, LLC
Let Dry
Allow one hour for drying, and you're ready to place or hang your letters.