Introduction

Photo by: Dylan Eastman

Dylan Eastman

After years of use and abuse, garage floors can get pretty nasty. Epoxy coating the floor is not only an easy weekend DIY but it is also a great way to help keep your work zone inviting and clean for years to come.

Step 1

Before: Stained and Ugly

Dylan Eastman

After: Pretty and Slip-Resistant

Dylan Eastman

Photo By: Dylan Eastman

Photo By: Dylan Eastman

Most garage slabs only receive a minimum of sealer when originally poured. So years of storage and spills really take their toll. Plus the natural porosity and chalkiness of concrete makes it almost impossible to keep really clean.

Step 2

Photo by: Dylan Eastman

Dylan Eastman

Check For Moisture

Check for existing moisture issues. If your slab was originally poured with no underlying vapor barrier or you have high ground water, it’s possible for water vapor pressure to actually lift coatings off the surface. Tape a 2' x 2' piece of clear plastic over the slab and leave for 24 hours. If you see the concrete darken or water droplets form, consult an epoxy supplier for solutions including surface applied vapor barriers.

Step 3

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Dylan Eastman

Check Weather Forecast

Before you begin make sure the air temperature is 60 degrees and rising and that your slab is at a minimum of 50 degrees. It will be near impossible for the epoxy to set if you try to do this in the winter.

Step 4

Photo by: Dylan Eastman

Dylan Eastman

Assemble Tools + Materials

You'll need a 2-part epoxy kit with concrete etch and surface flakes, degreaser, floor patch, floor scraper and squeegee, plastic spackle knife, painter's tape, a 1/2” nap roller, a 5-gallon bucket, clay cat litter, and a carbon-filter paint odor mask.

Step 5

Photo by: Dylan Eastman

Dylan Eastman

Give It a Good Sweeping

Use a broom to clean the slab. Be sure to get up against walls and around garage door tracks.

Step 6

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Dylan Eastman

Photo By: Dylan Eastman

Photo By: Dylan Eastman

Scrape + Degrease

Scrape up any hard dirt or grease. For stubborn areas, apply full concentration degreaser and then continuously scrape the surface. 

Alternate between the degreaser and dry clay cat litter to pull embedded oils out of the concrete.

Step 7

Dylan Eastman
Dylan Eastman

Photo By: Dylan Eastman

Photo By: Dylan Eastman

Wash + Squeegee

Once the heavy stains are up, quickly wash the entire floor with diluted degreaser.

Quickly remove the standing liquid with a foam squeegee. The goal is to not over wet the floor so it will also dry quickly.

Step 8

Photo by: Dylan Eastman

Dylan Eastman

Apply Etch Pretreatment

Mix the citric acid concrete etch with warm water per the instructions. Then apply, scrub, and squeegee off the floor in the same manner as the degreaser. The citric acid will help open the top pores of the concrete so the epoxy adheres well.

Step 9

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Dylan Eastman

Let It Dry

Use fans as necessary to completely dry the floor overnight. Allow longer dry times in cooler temperatures.

Step 10

Photo by: Dylan Eastman

Dylan Eastman

Test For Existing Sealer

Check to see if there is still top sealer on the floor. Drip water onto the slab. If the water beads up, there is an existing sealer that may interfere with the adhesion of the epoxy. Depending on how much sealer is left, you may have to repeat the etching process. 

Step 11

Dylan Eastman
Dylan Eastman

Photo By: Dylan Eastman

Photo By: Dylan Eastman

Patch Cracks

Take time to fill concrete cracks and voids as these imperfections will show through the epoxy.

Mix (1) part A to (2) parts B on a clean piece of cardboard and then fill cracks and voids using a plastic spackle knife.

Allow the filler to harden for eight hours and then feather down any edges with a coarse sanding block.

Step 12

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Dylan Eastman

Photo By: Dylan Eastman

Photo By: Dylan Eastman

One Last Cleaning

Give the space one more good cleaning before applying the epoxy. Be sure to get close to edges and walls for bits of block and concrete that will get into the finish.

To make cutting in easier, apply painter’s tape along any block and wall plates (basically anything you don't want the epoxy on).

Step 13

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Dylan Eastman

Photo By: Dylan Eastman

Photo By: Dylan Eastman

Mix Part A With Part B

Your epoxy kit should have come with a large and small can. The large can of Part B may feel light but it is only partially full so that you can pour Part A into it. Epoxy is available in various colors but the two most popular are gray and tan.

Pour Part A into Part B.

Then mix thoroughly until the liquid is homogenous.

Step 14

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Dylan Eastman

Must Wait For The Reaction Time

Dependent upon temperature, allow the epoxy to react for the recommended time on the container. Do not cheat this step otherwise you will have a non-hardening sticky mess.

Step 15

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Dylan Eastman

Cut In

Pour the mixed epoxy into a roller tray and use a cheap brush to cut in along edges. Don't get too far ahead of rolling because you’ll want to keep the epoxy wet until the flakes are applied.

Step 16

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Dylan Eastman

Roll in Sections

Start rolling the epoxy out in 4' x 4' sections. Keeping the wet edge, lightly broadcast the surface flakes into the wet epoxy. Also be sure to plan your exit strategy as the floor will need to dry for 24 hours before light traffic. You don't want to paint yourself into a proverbial corner!

Step 17

Photo by: Dylan Eastman

Dylan Eastman

Apply Gengerously

In general, roll out the epoxy heavier than you think is needed and conserve the flakes. The epoxy gets absorbed into the concrete pores and will lose its gloss if it is not applied heavy enough. 

Step 18

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Dylan Eastman

Sprinkle On Flakes

Try to spread the flakes as high and thin as possible for a light random pattern. The flakes not only add an attractive surface pattern but they also add some slip resistance to the floor.

Step 19

Photo by: Dylan Eastman

Dylan Eastman

Let Cure

Finishing an existing garage floor with a new epoxy coating is a great way to refresh your DIY workspace while also making the floor much easier to keep clean in the long run. Be sure to allow the proper times for light foot and vehicle traffic (1 and 3 days respectively).