How to Make a Miter-Saw Measuring Block
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Step 1: Cut Molding and Attach Poplar Pieces
Measure and cut a 12" (outside length) piece of 1-1/2" molding. Set aside. With wood glue, attach two pieces of 3/4" poplar, each measuring 4" x 12". Allow glue to dry.
Step 2: Cut the Poplar
Using a band saw, cut one end of the poplar narrower than the other so it will accept a C-clamp when clamped to the fence. Using a miter saw, cut a 45-degree angle from the opposite end of the poplar.
Step 3: Mark the Block
Starting 1" from the narrow end of the block, make a series of marks 1" apart. Mark a zero by the first mark -- the one farthest to the left.
Step 4: Place the Guide along the Fence
Place the guide along the fence and set the miter saw. Using the 12" piece of molding, place the right-hand miter against the saw blade, and slide the guide into the left side.
Step 5: Affix the Ruler to the Fence
Affix the ruler to the fence, aligning the 12" mark of the ruler with the zero mark on the measuring block. (Note: Because most rulers run left to right, mount the ruler upside down so the numbers run up from the blade.) When measuring conventionally on a miter saw, the 12" mark of the ruler will be aligned with the left-hand miter of the piece of molding. In this case, because a measuring block is being used, the 12" mark will align with the zero on the block.
Step 6: Label Marks
Label the other marks as follows: At the measuring-block mark that aligns with the 11" mark on the ruler, mark 1/2. At the 10" mark on the ruler, mark 1 on the block. At the 9" mark on the ruler, mark 1-1/2 on the block and so on. (This indicates that the 1-1/2" piece of molding has a 9" inside miter measurement.)
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