How to Install Flat Packed Cabinets
Step 1: Make the Adjustments To the Cabinets
Cabinets that are going to work as a unit need to be adjusted so they are the same height (Image 1). This is where the adjustable legs come in — you can adjust the screws to lower or raise the cabinets. To make more precise adjustments, a screwdriver will turn the feet (Image 2) despite the weight of the cabinet.
Step 2: Connect the Units
Clamp the units together (Image 1) — making sure they are flush.
Drill through the shelf holes using a 3/16th inch bit. Insert union bolts to connect the two units (Image 2). Approximately eight bolts are used
Step 3: Line up the Cabinets
To line the cabinets up so that they are flush, we used spacer boxes. The boxes were attached to the concrete using a Ramset (power actuated nailer). Ramsets use cartridges similar to those in guns, but instead of bullets they fire concrete nails which is much faster than using a drill and bolts because an anchor is not needed.
Step 4: Install the Hinges
Check plumb and level as you install the cabinets and attach them to the walls.
The first thing you do, is install the hinges. The hinges for these doors were simple. One part is screwed into the cabinet box (Image 1), and the other part has a couple of dimples that goes into the holes — you don't need screws (Image 2). When you close the cap, the cam will push out and seal the hinge in place. The two sections of hinge snap together (Image 3) and come apart just as easily.
Step 5: Connect the Drawers
Like the cabinets, the drawers come unassembled in flat packs. Screw the rails into the holes on side of the cabinets, and then just slide the drawers in place.
Step 6: Attach the Skins
You can order extra skin material with your cabinets. Use it to fill in gaps around the cabinets. Skins come in various sizes and thicknesses.
To attach the skins, start with a bead of panel adhesive, but don't overdo it. The glue should hold it, but drive a few screws from the inside to make sure the skin is secure.
Products
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Resources
- Spiral kitchen leg (model: 303-XL36SP/color: Cherry); custom mortising (model: CM01); custom-length aprons (model: A400/color: Cherry) and applied bead moldings (model: M660/color: Cherry) from Classic Designs by Matthew Burak
- Wood for tabletop (reclaimed Douglas Fir) from Manomin Resawn Timbers
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