How to Install Canopy Beams
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Step 1: Secure the Plywood
To give the beams something to attach to, notch a piece of 1/4" plywood cut to fit the bottom of the canopy. Mark the locations of the canopy joists onto the soffit. Raise the plywood into position and secure it with a brad nailer.
Step 2: Install the Boards
To create the beams, measure in 3/4" from all sides of the canopy and strike a chalk line. Install 2 x 6 boards along these lines (image 1). Install blocking against the house for the end of the beam (image 2).
Step 3: Install the Beams
Use treated lumber for the beams because it will come into contact with masonry. Pre-drill the masonry, and install the beams with corrosion-resistant screws.
Step 4: Create a Decorative Beam
To create the decorative beam, wrap the brace with 1 x 8 boards. Measure for the inside boards, make the cut and attach them to 2 x 6 blocking with a trim nailer.
Step 5: Wrap the Outside
To wrap the outside, miter cut the corners of the boards and add wood glue to the corners. Slide them into the space between the canopy and braces.
Step 6: Close the Beam
To close the beam, measure and cut 45-degree corners on the face of the boards and nail them into place.
Step 7: Create the Outside Trim
Begin on the sides to create the outside trim. Measure 3" from the ends and make a mark.
Step 8: Cut the Trim Molding
Cut 1" trim molding to length with 45-degree mitered ends.
Step 9: Attach the Top Trim
Rest the first piece against the bottom edge of the 1 x 8 that overhangs the beam. Attach it to the face using a brad nailer. Add the top trim that rests against the bottom edge of the copper canopy.
Step 10: Create a Box Design
Measure between the top and bottom pieces of trim and cut vertical pieces to create a box design. Repeat the process for the front. Use 2-1/2" crown molding to finish the inside top corners.
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