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  • Attaching the Legs
  • The coffee table is completed by attaching the hairpin legs.
    From "Freeform Furniture"
    episode DFFF-113


    Host Amy Devers places the hairpin legs on the bottom of the table, tapes them down, drills for the screws and attaches them to the coffee table.

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    PHOTO

    Amy attaches the hairpin legs to finish the coffee table.
    PHOTO

    Above is a close-up view of the legs of the finished coffee table.

    Materials:

    tempered hardboard
    framing square
    spring clamps
    pencil--carpenters and white chalk
    ultra light medium density fiberboard
    brad nails
    flat head screws
    double stick tape
    razor cutter
    high pressure laminate
    water-based contact adhesive
    latex gloves
    cotton sponge roller
    ruler
    masking tape
    brown craft paper

    Tools:

    band saw or hand-held jig
    disc sander
    band saw
    pneumatic nailer
    router
    laminate trimmer
    J-roller
    mallet

    PHOTO

    Figure A
    PHOTO

    Figure B

    Attaching the Legs

    1. Use hairpin legs to support the top so you can continue the curves all the way to the floor.

    2. To attach the four hairpin legs to the bottom of the table, first draw a center line--just a little registration mark--so you can eyeball where the legs should go.

    3. Mark the center points for each leg by measuring how far their placement is from one another in conjunction with the sides.

    4. Place the legs where you want them to go. The more distance between the legs the more stable the table.

    5. Once you get them into the right position, tape the legs down with basic masking tape (figure A) and then flip the table over to make sure the legs look uniform to the tabletop.

    6. With the legs in proportion, remove the tape and draw in the spots where you want to drill.

    7. You need to mark the holes to drill for the screws and you do that with an awl. Drop it down in the center of each hole and tap it with a mallet. That will create a little divot in the laminate that will give you a solid starting point for the drill bit.

    8. Center it and give it a couple of taps.

    9. Drill in the holes for each of the screws and attach the legs (figure B).


    RESOURCES :

    Delta Woodworking Power Tools
    Website: www.deltawoodworking.com

    Festool
    Website: www.festoolusa.com

    Stanley Tools Product Group
    Website: www.stanleytools.com

    Lie-Nielsen Toolworks, Inc.
    Website: www.lie-nielsen.com

    WMH Tool Group
    Website: www.wmhtoolgroup.com

    Gladiator GarageWorks
    Website: gladiatorgarageworks.com

    Power Tools (Porter Cable)
    Porter Cable Power Tools
    Website: www.portercable.com

    Hand Tools
    Garrett Wade Co., Inc.
    Website: www.garrettwade.com

    The Peck Tool Company
    Website: www.pecktool.com

    Biesemeyer
    Website: www.biesemeyer.com

    Jogensen Adjustable Clamp Company
    Website: www.adjustableclamp.com

    Adhesives, Abrasives and Safety Equipment
    The 3M Company
    Website: www.3m.com

    Klein Tools
    Website: www.kleintools.com

    Ulmia GmbH
    Website: www.ulmia.de

    Woodcraft
    Website: www.woodcraft.com

    Shop Equipment
    Eagle Manufacturing Company
    Website: www.eagle-mfg.com

    Forrest Manufacturing Company
    Website: www.forrestblades.com

    Laminate
    Wilsonart Laminate
    Website: www.wilsonart.com

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