The final steps in the creation of the contemporary dining chair include further securing the back with screws, and concealing the with decorative ebony caps. Finally, a wood finish is applied.Materials:
Hand scraper
Micro-plane
Hollow-chisel mortising bit
Chisel
Wood screws
Ebony caps
Wood finish
Paint brushes
Rags
Safety Alert: Always wear safety goggles or safety glasses when
working with wood, power-tools, saws, drills, routers, etc.
Safety Alert: Always wear protective gloves, and ensure adequate ventilation, when working with wood stains, solvents and other toxic solutions.
Finishing Touches- Once the glue in the chair assembly has dried fully, use a hand scraper to blend the transitions between elements, and a micro-plane to blend the joint lines (figure A). This helps create the illusion that the chair was sculpted entirely out of a single piece of bubinga.
- To strengthen the bond between the seat and back, four screws are added. Pre-drill the holes for the screws, and use a hollow-chisel mortising bit to score the cuts for the caps. Carefully chisel the mortises square using a sharp chisel.
- Add the screws (figure B), and set in the square caps made from ebony (figure C).
- Break all of the edges using 220-grit sandpaper, then go over the entire piece by hand using 320-grit.
- Brush on and rub in a wood finish (figure D). We opted for a combination of tung oil, linseed oil and urethane to bring out and protect the rich, reddish color of the bubinga.
Now that you have a complete set of templates, bending forms and jigs, you can repeat all the steps of this project to create a complete set of dining chairs.
Click here to order your tools and materials for this project from Woodcraft!