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  • The Ultimate Workshop -- Modular Workstations
  • From "The Ultimate Workshop"
    episode TUW-102
    advertisement

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    In addition to your workbench and stationary tools, your workstations form the basis of your workshop. How you customize and arrange your workstation layout will have a significant impact on the efficiency of your workspace.

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    Figure A

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    Figure B

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    Figure C

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    Figure D

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    Figure E

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    Figure F

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    Figure G

    When outfitting your workshop with individual workstations, you have option of custom building them or purchasing them ready-made. For DIY's Ultimate Workshop, innovative modular workstations (figure A) were selected.

    This distinctive modular system can be adapted and expanded to fit nearly any work area. Each station has a solid work surface and plenty of storage to organize your tools and supplies (figure B). It also incorporates a unique system for housing and interchanging benchtop power tools. A benchtop tool is attached to the workstation's insert top by fastening it with four bolts.

    This system is particularly well suited for a small workspace since it offers the flexibility of swapping out several tools while utilizing the same workstation. When finished with a benchtop tool, you can remove it from the workstation and store it in an adjustable tool-storage unit.

    Here are some features and capabilities of the system.

    Benchtop tools, such as a miter saw, fasten firmly to MDF base inserts that sit securely in openings in the top of the workstation (figure C). Once the tool and insert are in place, the entire unit locks down so that it is immobile and steady. Since the inserts are MDF, they can be sanded to remove any scratches that might occur through use.

    Each entire workstation is mobile as well. Each unit sits on casters and can be pulled out away from the wall and other stations (figure D) for use in the center of the workshop, or any other location that's convenient.

    Once you've finished with a particular tool, the tool -- along with the insert to which it is attached -- is simply unlocked and lifted off the workstation (figure E).

    The removed unit can then be carried to the tool-storage rack (figure F), where the MDF insert slides into grooves inside the rack (figure G) for secure storage. The grooves can be repositioned higher or lower to accommodate different sizes of tools. The rack unit is constructed of 18-gauge steel and comes with three adjustable inserts.


    RESOURCES :

    The Small Wood Shop (The Best of Fine Woodworking)
    Author: Helen Albert (Editor)
    Publisher: Taunton Press
    ISBN: 1561580619

    Special thanks for DIY's The Ultimate Workshop

    Popular Woodworking magazine
    Web site: www.popularwoodworking.com

    American Tool
    Web site: www.americantool.com

    Black and Decker
    Web site: www.blackanddecker.com

    Ryobi Technologies Inc.
    Web site: www.ryobitools.com

    Stanley Tools
    Web site: www.stanleyworks.com

    Vermont American
    Web site: www.vermontamerican.com

    Setting Up Shop: The Practical Guide to Designing and Building Your Dream Shop
    Model: 156158360X
    Author: Sandor Nagyszalanczy
    The Taunton Press Inc.
    Website: www.taunton.com

    The Workshop Book
    Model: 1561582719
    Author: Scott Landis
    The Taunton Press Inc.
    Website: www.taunton.com

    How to Design and Build Your Ideal Woodshop
    Model: 1558704817
    Author: Bill Stankus
    Popular Woodworking Books

    Setting Up Your Own Woodworking Shop
    Model: 0806983140
    Author: Bill Stankus
    Sterling Publishing Co. Inc.
    Website: www.sterlingpub.com

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