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  • Tabletop Disassembly Jig
  • From "DIY Tools & Techniques"
    episode DIT-138
    advertisement

    Click here to view a larger image.

    A tabletop disassembly jig can help you take furniture apart without damage.

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    Figure A

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    Figure B

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    Figure C

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    Figure D

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    Figure E

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    Figure F

    When you're pulling apart a piece of furniture, it's hard not to damage the wood or the finish. Here's how to make a special jig that can protect the project pieces during disassembly.

    Materials:

    Two 6 1/2" x 4" x 2" wood blocks
    Ruler or measuring tape
    Power drill or drill press
    Forstner bit
    3/8" drill bit
    Machine-threaded 3/8" hex-head bolt with washer and retaining collar
    Two C-clamps
    Open-ended wrench

    1. Use a ruler or measuring tape to find the exact center of the width of each wood block. Mark the center of each with a pencil (figure A). In the next two steps, you'll drill at those points.

    2. Use a Forstner bit to drill a hole into the center mark of one of the blocks (figure B).

    3. Using a 3/8" bit, drill a hole into the center mark of the second block (figure C).

    4. Use the hex-head bolt as a bridge between the two blocks. Affix the bolt's washer to the 3/8" hole (figure D) and its retaining collar to the Forstner hole.

    5. Using C-clamps, tightly secure the blocks to the center of the surface you want to pull apart (figure E).

    6. Use an open-ended wrench to loosen the bolt (figure F), which will push apart the seam or joint underneath the two blocks.


    RESOURCES :

    Craftsman Tools
    Website: www.sears.com/craftsman

    Harbor Freight Tools
    Harbor Freight Tools
    Phone: 800-423-2567
    Website: www.harborfreight.com

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