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  • Fused Glass Coasters
  • From "Crafters Coast to Coast"
    episode HCC2C-106F


    PHOTO
    PHOTO
    Project by Ann Hammer of Portland, Ore.

    Materials:

    at least 4" x 8" of 3mm opaque Bullseye glass: red, yellow, black, green, ivory
    8" x 8" of 3mm clear glass
    ruler
    glass cutter
    glass cutting fluid
    pliers
    kiln (may be rented at stained glass or pottery shops)
    kiln wash, fiber paper OR Bullseye thinfire paper
    sickle stone or glass grinder (optional, available to rent from stained glass shops)
    1/4" clear plastic or rubber stick-on bumpers (optional)
    dish soap and hot water
    lint-free cotton towel

    PHOTO

    Figure A
    PHOTO

    Figure B
    Steps:

    1. Measure and cut out four 4" x 4" squares of clear glass. Use pliers to break the glass along your score. Save the scraps for other projects, including mosaics!

    2. Measure and cut 4-inch stripes in each color, each stripe a different width (figure A).

    3. Grind off any bits that may stick out after cutting so that the stripes all fit together perfectly.

    4. Lay out the stripes on top of the clear glass (figure B), arranging your design as you cut. For each coaster, measure the last stripe so that each set of stripes totals 4 inches square.

    5. Primer the kiln shelf or lay down thinfire paper.

    6. Clean the stripes and clear squares with dish soap and hot water. Dry all the glass off with a lint-free cotton towel. Note: Do not use ammonia-based glass cleaner.

    7. Place the stripes smooth side up on the kiln shelf. Lay out each coaster at least 1/2 inch from the other coasters.

    8. Place the clear squares on top of the stripes, textured-side down. This will trap as many small bubbles as possible while keeping the opaque glass from getting streaky. When it's molten, this glass seeks to always be 6mm thick, so use two layers of 3mm glass that is tested compatible. If less than 6mm is used, the edges tend to creep inward and roll, distorting the design.

    9. Fire to fuse temperature (1450 F degrees) for 30 minutes. This takes 5 to 6 hours for the kiln. Allow 5 to 8 more hours to cool to room temperature. When the kiln cools to room temperature, the coasters are done firing. This must occur slowly.

    10. Wash your fused coasters. Stick on rubber bumpers to make little "feet" for each coaster. This will ensure that furniture won't get scratched by bottom of the coaster. Note: The little clear bubbles used in scrapbooking also work, but the adhesive may not be as strong.

    Website: www.annhammerglass.com

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