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  • Hot Tub: Installing Sides
  • From "Weekend Handyman"
    episode WKH-413


    Paul is ready for the metal bands to be placed around the circumference of the hot tub unit. They go over the top of the tank rim with a belt sander to level and smooth the top edge.

    advertisement


    PHOTO

    A backyard getaway that can be enjoyed everyday of the year!
    Time: 16 hours over two days.
    Difficulty Rating: This project rates a 3 out of 5 on the Weekend Handyman difficulty scale.

    Materials:

    Hot tub kit
    Hole saw
    Impact wrench
    Plumber's glue
    Silicone

    Installing Hot Tub Sides

    1. Start assembling the beveled staves. They are beveled at a 4-1/2 degree bevel (figure A) and they have a tongue and groove edge (figure B).

    2. Loosely set the boards on the pre-marked base, and set them all the way around (figure C).

    Photo

    Figure A

    Photo

    Figure B

    Photo

    Figure C


    3. Make sure they line up and then pound them into place.

    4. Use the hammer supplied with the kit so you don’t mar the wood.

    5. When you get to the last board, slide it down from the top. This is the only way to get it in.

    6. Next, using the bands supplied with the kit, bring them one by one, from top to bottom, around the hot tub (figure D). You want them to be even with the bottom of the base and then start tightening. The bottom band needs to be centered on the bottom base (figure E).

    7. Using an impact wrench or ratchet, tighten the nuts on the band (figure F).
    Photo

    Figure D

    Photo

    Figure E

    Photo

    Figure F


    8. Once the first band is in place, put temporary blocks on the seam of the base (figure G). This will keep the seam from buckling as you tighten the tub.

    9. Tightening the bands is a two person job. While one person tightens the band, the other should strike it with a soft face mallet (figure H). Keep tightening the band until you meet a lot of resistance.

    10. When installing the bands, make sure that the lugs are staggered on different boards. You don’t want all the pressure points concentrated on one board (figure I).
    Photo

    Figure G

    Photo

    Figure H

    Photo

    Figure I


    11. Next, install the jets by placing them 23 inches from the bottom. That will place it about 6-1/2" up from the bench.

    12. After marking the jet locations, use a 2-1/2" hole saw to cut through the sides (figure J).

    13. Place a generous bead of silicone sealant on the end of the body jet fitting and screw it to the gasket on the inside of the tub (figure K).

    14. Install the bench by adding the support, then the benches and provided spline material to attach the bench pieces together (figure L).
    Photo

    Figure J

    Photo

    Figure K

    Photo

    Figure L



    RESOURCES :

    Integral Color
    Brand Name: Creative Concrete & Building Supply
    Color: Tan

    Powder Release
    Brand Name: Creative Concrete & Building Supply
    Color: Dark Brown

    Concrete Sealer
    Brand Name: Vexicon
    Model #: Certivex AC1315
    Color: Clear

    Stamping Tools
    Brand Name: Creative Concrete & Building Supply
    Model #: Large Random Flagstone

    Manufacturer: Creative Concrete & Building Supply
    1608 E. Cliff Rd.
    Burnsville, MN 55337
    Telephone: 1-888-861-9314
    Contact: Scott Fronk
    Website: www.creativeconcretesupply.com

    24" Square Patio Stone
    Brand Name: Aggregrate Finish
    Model #: 0032210
    Color: Ebony

    Manufacturer: County Materials
    1203 70th Ave.
    Roberts, WI 54023
    Telephone: 1-800-207-9962
    Contact: Paul Bewley, Branch Manager
    Website: www.countymaterials.com

    Traditional 6' Wooden Hot Tub
    Brand Name: Roberts Hot Tubs
    Model: 6 X 4
    Type: Cedar

    6' Wooden Circular Bench
    Brand Name: Roberts Hot Tubs
    Type: Cedar

    Extreme Insulating Spa Cover
    Brand Name: Extreme
    Color: Brown

    Natural Gas Heater
    Brand Name: Pentair

    Cartridge Filter
    Brand Name: Pentair

    2 Speed Pump
    Brand Name: Pentair

    Manufacturer: Roberts Hot Tubs
    2343 Welcome Ave.
    Richmond, CA 94804
    Telephone: 1-800-735-5290
    Contact: Andrew Harris, V.P.
    E-mail: Andrew@rhtubs.com
    Website: www.rhtubs.com

    Wood Chips
    Manufacturer: Hedberg Landscape Supplies
    1205 Nathan Lane
    Plymouth, MN 55441
    Telephone: 1-763-545-4400
    Contact: Pam Davis, 1-763-545-4400
    Website: www.hedberglandscape.com


    GUESTS :

    Robert Ghelerter
    Roberts Hot Tubs
    2343 Welcome Ave.
    Richmond CA, 94804
    Telephone: 1-800-735-5290

  • ALSO IN THIS EPISODE: