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  • Bathroom Faucet and Shower Door Installation
  • From "DIY to the Rescue"
    episode DTTR-313F


    Karl Champley guides homeowner Curtis Orr through the process of installing a bathroom faucet and new shower doors.

    Bathroom Faucet

    Materials:

    Faucet set of your choice
    Adjustable wrench
    Hex wrench
    Groove joint plier
    Plumber’s putty
    Pipe tape
    Phillip’s screw driver
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    NOTE: Tools and instructions for installation will vary depending on your chosen sink fixtures. Always follow the manufacturer’s instructions.

    1. Shut off water supply and remove old fixtures.

    2. Insert cold water handle marked "C" in the hole to the right of the faucet opening and insert the hot water handle marked "H" in the hole to the left of the faucet opening. Position the base flange so that it lines with the top thread of the handle body. Then slip on rubber gasket and washer from underneath and tighten handle body into place with a locknut. Do the same with the hot water handle.

    3. Connect the plastic water line from the hole on the bottom of the handle body to the side of the faucet spout. Be sure to warp plumber’s tape clockwise on the threaded male end of the water connector. Then do the same with the hot water handle body.

    4. Secure water supply tubes to the faucet inlet using a coupling nut.

    5. Turn the water supply on and allow the hot and cold water to run for at least one minute each. While water is running be sure to check for leaks. If there are leaks tighten nuts or check positioning of the rubber washers.

    Shower Door Installation

    Materials:

    Shower door of your choice (here, a frameless 2 panel bypass glass door is used)
    Measuring tape
    Hacksaw (with blade that has 32 teeth per inch)
    Electric drill
    Drill bits 3/16"
    Masonry bit for ceramic tile 3/16"
    Flat and Philips screwdrivers
    Level
    Fie file
    Pliers
    Pencil
    Center punch
    Hammer
    Safety Glasses
    Caulking gun
    Small Allen wrench
    Caulk or 100% silicon sealant
    Masking tape
    PHOTO

    Figure A
    PHOTO

    Figure B
    PHOTO

    Figure C

    1. Measure the distance for the span of the bottom track from wall to wall. Cut the bottom track 1-5/32 inch less than the distance measured. For best results use the 32-tooth hacksaw blade and a miter box.

    2. Place the bottom track on the flattest part of the ledge, being careful to center it between the walls. Temporarily mark the edges with a pencil and then flip the track and apply two lines of silicone sealant along the length of the track (figure A). Flip it over, center it with your marks, and set the track firmly in place. The silicone will need to set, so temporarily secure it in place with masking tape to prevent it from slipping out of place.

    3. Next install the wall tracks. Remember the wall tracks must sit flat against the wall with the legs of the wall track fully engaged with the bottom track. Place wall track down over the end of the bottom track.

    4. Next it’s time to mark the hole locations and drill. Be sure to wear safety glasses. Use a level to plumb the wall track and mark your three hole locations evenly spaced at the top, middle and bottom of the track.

    5. Remove the track and lightly center punch the three hole locations. Note: On ceramic tile use the center punch to nick the surface glaze. Tap the punch gently with a hammer so the tile doesn’t crack.

    6. Now drill all three holes with a 3/16" drill bit. Use a masonry bit for ceramic tile. Insert plastic anchors into the holes. Repeat this process for both sides of the frame.

    7. Place the wall tracks over the bottom track and align the holes in the wall track with the holes in the wall. Secure them into place with 3 properly sized screws (figure B) and be sure to insert a bumper between the screw and the track to pad the closing of the shower door.

    8. Measure and cut the top track the same way you did for the bottom track. File the rough edges at the cut ends of the top track and install over the wall track ends. Install the top frames and rollers on your glass doors according to the specific shower door manufacturer’s instructions.

    9. From the outside of the shower install the inside door panel first. Life the inside panel up inside the top track and hang the rollers on the inside rail of the top track. From the outside of the shower install the outside door panel (figure C). Life the outside panel up inside the top track and hang the rollers on the outside rail of the top track.

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