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  • Factory Tour for the Roddeys
  • From "Assembly Required"
    episode DASR-106


    Chris and Ben Roddey want to build a bigger home for their four kids, but to make room to build it, they’ll have to tear down their existing home on their waterfront property and move into a tiny temporary apartment. They could stick-build, but they know nothing beats the speed of a factory built home and a manufactured home provides a cost savings of about 20%.

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    The Roddey Tour

    The Roddeys begin their research with a trip to Palm Harbor Manufactured Homes. Home construction there is always on the move – they send out about 32 manufactured homes every week (figure A).
    Photo

    Figure A

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    Figure B

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    Figure C


    Plant Manager Benny Nelson gives Chris and Ben a tour of the facility. They start with the metal frame chassis – the telltale sign of a manufactured home (figure B). At Palm Harbor, it’s all about tandem workstations. While the floor system is built in a jig (figure C), another crew mans the interior and exterior wall systems (figure D). At the roof station, high strength trusses are built to withstand extreme weather. Palm Harbor blows in insulation for better coverage and reduced energy use (figure E). This loose fill insulation is up to 30% more efficient when compared to the same r-value fiberglass batt insulation.
    Photo

    Figure D

    Photo

    Figure E

    Photo

    Figure F


    The Roddeys even catch a glimpse of a state building inspector in action (figure F). Building codes are the secret to success for the manufactured housing industry. At one time, there were no regulations for constructing trailer homes (figure G). In 1976, the federal government set up standards through HUD – the department of housing and urban development (figure H).

    Chris and Ben finish the factory tour with lots of ideas in mind. They meet with designer Dawn Gunter to see if they can combine the speed of a manufactured home build with an elaborate custom design (figure I).
    Photo

    Figure G

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    Figure H

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    Figure I



    RESOURCES :

    Palm Harbor Homes
    Website: www.palmharbor.com

    Gunter Design Inc.
    Telephone: 1-813-767-3809
    E-mail: dgunter@microd.com

    Contractors Group Unlimited
    Contact: Nick D'Ascenzio
    Telephone: 1-727-939-9633

    The Highlands at Scotland Yards
    Website: www.highlandsfl.com

    Belle Casa Communities
    Telephone: 1-727-938-7989

    Manufactured Housing Institute
    Website: www.manufacturedhousing.org

  • ALSO IN THIS EPISODE: