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  • Closing Up the Walls: Barrel-Vault Ceiling Challenge
  • From "Home IQ"
    episode DHIQ-116


    In this segment we see how the drywall hangers deal with the barrel-vault ceiling in the Oberg's great room. For architectural detail, our homeowners (Brad and Lynn Oberg) decided to do a barrel-vault ceiling.

    Architectural details, such as an arched window (figure A), require extra attention when drywalling a regular home. But for the granddaddy of extra attention when it comes to drywalling, the barrel-vault ceiling in the Oberg home (figure B -- before the drywall was installed) is a true challenge.
    Photo

    Figure A

    Photo

    Figure B


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    This is the first time our crew has tried to install such a complex system, so they meet with a representative (Rebecca Silva) of the manufacturer (USG Building Systems) for a tutorial.

    • To begin, chalk lines are made as guides and the support tracks are run around the room along these lines (figure C).

    • Cross tracks are assembled on the floor, clipped to length and raised into position. The system of tracks resembles the wood framing of a wall, with evenly spaced supports running the length of the length of the room (figure D).

    • The tracks are supported by wire and strengthened with cross T's that hold the load and stabilize the ceiling.
    Photo

    Figure C

    Photo

    Figure D


    PHOTO

    Figure E
    While the installers are busy working on the barrel-vault ceiling, Brad takes a walk through the rest of the house to check out the few areas that haven't been drywalled yet due to special circumstances. For example, in the master bathroom Durock®, a water-resistant cement board (figure E), is used for it's water-resistant powers instead of regular drywall. Since tiles will be attached to this product, the tile installer puts it in.
    PHOTO

    Figure F
    With the track system on the barrel-vault ceiling completed, it's time to hang the drywall. The process is basically the same as before, except the boards are "carefully" bent (figure F) into place.

    In the next segment the second drywall crew arrives and the finishing can begin!


    RESOURCES :

    Drywall Installation and Finishing
    Superior Drywall
    1259 Freedom Crider Rd.
    Freedom, PA 15042-9318
    Phone: 724-774-1221
    Fax: 724-774-1221

    Barrel Vault Ceiling
    Brand: Durock® Cement Board
    USG Building Systems
    Phone: 1-800-USG-4YOU (800-874-4968)
    E-mail: usg4you@usg.com
    Website: www.usg.com


    GUESTS :

    Brad and Lynn Oberg
    Homeowners
    Company: IBACOS (Brad)
    Title: Co-Founder/Chief Technology Officer
    Website: www.ibacos.com

    Greg Allen
    Site Supervisor
    Hendolhurst Homes
    955 Markman Park Rd.
    Baden, PA 15005
    Phone: 724-935-5658
    Fax: 724-935-0884
    E-mail: gcrbs@adelphia.net

    Glenn Cottrell
    Building Scientist
    Ibacos
    Website: www.ibacos.com

    Rebecca Silva
    Distributor Representative
    USG Building Systems
    Toll-free: 800-USG-4YOU (800-874-4968)
    E-mail: rsilva@usg.com
    Website: www.usg.com

    Richard Tucker
    Drywall Installer
    Superior Drywall
    1259 Freedom Crider Rd.
    Freedom, PA 15042-9318
    Phone/Fax: 724-774-1221

  • ALSO IN THIS EPISODE: