| Closing Up the Walls: Barrel-Vault Ceiling Challenge |
From "Home IQ" episode DHIQ-116 |
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In this segment we see how the drywall hangers deal with the barrel-vault ceiling in the Oberg's great room. For architectural detail, our homeowners (Brad and Lynn Oberg) decided to do a barrel-vault ceiling.Architectural details, such as an arched window (figure A), require extra attention when drywalling a regular home. But for the granddaddy of extra attention when it comes to drywalling, the barrel-vault ceiling in the Oberg home (figure B -- before the drywall was installed) is a true challenge.
This is the first time our crew has tried to install such a complex system, so they meet with a representative (Rebecca Silva) of the manufacturer (USG Building Systems) for a tutorial.- To begin, chalk lines are made as guides and the support tracks are run around the room along these lines (figure C).
- Cross tracks are assembled on the floor, clipped to length and raised into position. The system of tracks resembles the wood framing of a wall, with evenly spaced supports running the length of the length of the room (figure D).
- The tracks are supported by wire and strengthened with cross T's that hold the load and stabilize the ceiling.
While the installers are busy working on the barrel-vault ceiling, Brad takes a walk through the rest of the house to check out the few areas that haven't been drywalled yet due to special circumstances. For example, in the master bathroom Durock®, a water-resistant cement board (figure E), is used for it's water-resistant powers instead of regular drywall. Since tiles will be attached to this product, the tile installer puts it in.
With the track system on the barrel-vault ceiling completed, it's time to hang the drywall. The process is basically the same as before, except the boards are "carefully" bent (figure F) into place.In the next segment the second drywall crew arrives and the finishing can begin!
RESOURCES :
Drywall Installation and Finishing Superior Drywall
1259 Freedom Crider Rd.
Freedom, PA 15042-9318
Phone: 724-774-1221
Fax: 724-774-1221
Barrel Vault Ceiling
Brand: Durock® Cement Board USG Building Systems
Phone: 1-800-USG-4YOU (800-874-4968)
E-mail: usg4you@usg.com
Website: www.usg.com
GUESTS :
Brad and Lynn Oberg
Homeowners
Company: IBACOS (Brad)
Title: Co-Founder/Chief Technology Officer
Website: www.ibacos.com
Greg Allen
Site Supervisor
Hendolhurst Homes
955 Markman Park Rd.
Baden, PA 15005
Phone: 724-935-5658
Fax: 724-935-0884
E-mail: gcrbs@adelphia.net
Glenn Cottrell
Building Scientist
Ibacos
Website: www.ibacos.com
Rebecca Silva
Distributor Representative
USG Building Systems
Toll-free: 800-USG-4YOU (800-874-4968)
E-mail: rsilva@usg.com
Website: www.usg.com
Richard Tucker
Drywall Installer
Superior Drywall
1259 Freedom Crider Rd.
Freedom, PA 15042-9318
Phone/Fax: 724-774-1221
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