| Installing a Banquette: Preparation Work and Building the Base |
From "Weekend Remodeling" episode WKR-113 |
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Prep Work, Build Base, Redirect Air Vent, Relocate Electrical Outlets and Attach Top to Base = 3 hours Build Frame for Bench Seating, Build Facings for Door Openings and Install Top = 4 hours Install the Doors and Bead Board = 4 hours Install Chair Rail, Quarter Round and Decorative Half Round Trims and Paint Trim = 4 hours Total time spent = 15 hours over 2-1/2 days On a scale of 1 to 5, with 5 being the hardest, this project is a 3. Approximately $700 was spent on supplies; a contractor would charge approximately $1,500. Materials: Power nailer (rented) Utility knife Prybar Primer, good paint and brushes Compound miter saw A/C diverter Chair rail wood trim Quarter round trim Decorative half round molding Birch plywood Circular saw Miter saw 2 x 4's Hammer Chisel Nail gun Premade floor air vent Duct tape Silicone Electric drill and bits Wood screws 2 x 2's Jigsaw Cabinet decorative end panels Construction adhesive Painters tape Door panels with circular cutouts precut for hidden hinges Hidden hinges for each door Bead board Caulk and caulking gun Wood putty - Before you begin your project, you need to determine the layout. Computer programs are available that can create a 3-D image to give you an idea of what the finished project will be.
- Gather all the tools and materials you will need for the job a day or two before the weekend.
- Measure your space, going from angle to angle. Also, measure the height of your chairs for the placement for your bench top. This way your knees won't be hitting the top of the table once it is in place.
- Remove the existing baseboard using a utility knife and a prybar; and remove the floor register laying over the air vent.
- Prime all the finish wood trim.
- Cut out all the 2 x 4's that you need to create the sub floor base. Notch one 2 x 4 for each end (figure A) to allow for the power outlets you will move later on.
- Stand the 2 x 4 sleepers on the edge and toenail them to the floor with a nail gun (figure B). Countersink any nails that are sticking out because they can affect the way your plywood will attach to the front.
- Once the sleepers for the base are in, you need to redirect the floor register. A premade vent was found to fit the hole, but it was not long enough to come all the way out to the edge of the seat. To lengthen the vent, use ductwork extension (figure C). It is a good idea to tape the ductwork all the way out to the register to keep moisture from getting into the wood.
- Expert Tip: If you alter any ductwork in your heating system, you could dramatically lessen the efficiency of the overall system. Consult a heat and air expert before you make a change that could end up costing more in the end.
- Apply silicone to the floor around the air vent hole, set the vent in place and secure it with wood screws (figure D).
- For any outlets that are along the wall where the seating will go, you need to move them. This is the reason for notching out the 2 x 4's. Once the outlets are moved, you can put a top on the base. You do not need to move the outlets themselves, it is just as easy to run new ones. Turn off the power to the outlets after checking to see if the electrical line is fed from above. Remove the outlet covers and then drill a hole with a paddle bit below where the top of the base will be (figure E).
- Feed the non-metallic building electrical wire through the box and out the new hole (figure F).
- At the wall connect the ground wires together. Attach the white wire to the silver terminal and the black wire to the brass terminal of the outlet.
- Allowing for the thickness of the 2 x 4 base, attach a new box in the notched out 2 x 4 (figure G).
- Cap off the hot and neutral wires and place them back in the box.
- For the top of the base, begin by measuring from the outside edge to the first corner against the wall. Then measure from the outside edge to the corner of what will be the front of the banquette. Transfer these measurements to the plywood and make your first cut. Make sure the first piece is square to the wall and nail it in place (figure H). Set the next piece of plywood in place and mark the front and back edge of the angle of the cut. Proceed this way all around the base.
RESOURCES :
Waverly Fabrics
Website: www.waverly.com
Terence Conrad Kitchens: The Hub of the Home
ISBN: 060961052X
Author: Terence Conrad
Order this title from Amazon.
Clarkson Potter/The Crown Publishing Group/Random House
Website: www.randomhouse.com
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