Red Team Activity Journal (1 p.m. - 3 p.m.) - After finishing the bottom portion of their design, the team stains the lumber , plywood and molding to seal and finish the wood.
- Next, the curvy shape for the top of their divider is cut from 1/4-inch plywood using the band saw (figure A).
- Four 1 x 2s are measured and cut to support the top. Each support is a different length to match the varying height of the curved top. Then, the top is attached to the 1 x 2s (figure B).
Ed's tip: Using a table saw is an easy way to ensure straight cuts. But, if you don't have one, a circular saw and a straight edge can give you results almost as good. Here's what to do:
- Make sure your circular saw is unplugged before you touch the blade.
- Measure from the edge closest to the blade to the center of the blade.
- Transfer that measurement to the line that you want to cut. Your straight edge should be that distance from the cut line and will serve as a guide.
- Be sure to securely clamp down on your straight edge and don't apply too much pressure when cutting.
Blue Team Activity Journal (1 p.m. - 3 p.m.)
- Notches are added to the 4 x 4s (figure C) and then the team slides 4 x 6s into the notches. These units will serve as braces for the divider. Holes are pre-drilled with a paddle bit and lag screws attached to securely fasten the braces.
- Casters are added to the notched 4 x braces.
- Tic-tac-toe and bulls-eye pieces are cut and attached to the felt bulletin board and checkerboard area (figure D).
- One plywood panel is painted blue and all remaining paneling is painted black.
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