DIY Network

Problem Solving in the Workshop: 3-in-1 Table Saw From "DIY Tools & Techniques" episode DIT-301

Host David Thiel solves common table saw problems.

Safety Note: Always wear safety glasses when working on a table saw.

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Figure A

Problem: When cutting thin strips of wood on a table saw, they often fall into the extra space in the throat plate around the table. This can cause kickback, which can be dangerous.

Solution: Make a zero clearance throat plate (figure A) from a piece of masonite.

1. Cut the masonite to the size of the top of your table saw.

2. Attach two cleats – one on the front and one on the back – so that when the cleats are attached to the masonite, it fits just over the top of your table saw. Make sure to countersink the screws when attaching the cleats so the screw doesn't interfere with your cut.

3. Lower the blade of your table saw, then place the masonite on your saw.

4. Finally, turn the saw on and raise the blade through the masonite to create a zero clearance throat plate.

	Figure B
	Figure C
	Figure D

Problem: Cutting a dowel down the center with your table saw can be very difficult since your fingers are so close to the blade.

Solution: Glue the dowel to a piece of board (figure B), then rip the dowel down the center.

Problem: On occassion you may need more than a 45 degree angle on your table saw.

Solution: Move the fence to the opposite side of the blade to achieve a greater angle (figure C).

Another solution is to make a saddle for the fence, then attach an extra piece to it so you can support the board during the cut (figure D).

Tip: use an angle finder to make sure you've obtained the proper angle. If not, adjust the angle of the blade until you're getting the angle you need.

Note: take extra care when making these cuts. The angle of the blade can cause the board to become pinched between the blade and the fence. Also, the scrap piece can kick back.

RESOURCES :

Delta X5 Tablesaw
Website: www.deltawoodworking.com