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  • Router Techniques and Viewer Jig: Rabbet Joints
  • From "DIY Tools & Techniques"
    episode DIT-221


    A rabbet joint is a simple, strong joinery that is ideal for making bookcases and shelves. Host David Thiel reveals a way to make a rabbet joint using a table saw.
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    A tongue-in-groove joint is useful for many applications. It requires special tooling and takes some time to make. A dovetail joint is even more specialized, and takes even more time to make. Another way to join wood is to make a dado groove, and slide a piece of wood into it (figure A).

    You can also make a joint with half a dado groove. This is called a rabbet joint (figure B). The word 'Rabbet' comes from the Old English word 'rebate', meaning to take away. With this joint, you take away wood from the top surface to a lower surface. Therefore, you're rebating at the joint.

    A rabbet joint is simple to make on a table saw using a dado stack (figure C). You can adjust the height and width of the dado stack so it's great for rabbet joints.
    Photo

    Figure A

    Photo

    Figure B

    Photo

    Figure C


    1. Set the width so that the dado will cut right at the edge of the wood. The height should be at least half the width of the material. For example, the height should be at least 3/8 inch for a 3/4 inch piece of plywood (figure D).

      Note: If you don't have a dado stack, you can make a rabbet using a single blade on a table saw. If you're using a rabbet that's the same width and thickness, you can cut it in two passes without having to adjust the blade.

    2. Set the width between the fence and the blade to 3/8-inch, including the blade.

    3. Set the height of the blade to 3/8-inch.

    4. Make your first cut with the piece of wood flat to avoid kickback.

    5. On the second pass, stand the wood up on the end that you just cut (figure E). When finished, you will have a 3/8-inch by 3/8-inch rabbet.
    Photo

    Figure D

    Photo

    Figure E



    RESOURCES :

    Black and Decker Table Saw
    Website: www.blackanddecker.com

    Delta X5 Tablesaw
    Website: www.deltawoodworking.com

    Freud Dado Stack
    Freud TTM, Inc.
    218 Feld Avenue
    High Point, NC 27263
    Phone: 800-472-7307
    Web site: www.freudtools.com

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