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  • Cutting, Shaping and Scraping: Cutting Perfect Circles
  • From "DIY Tools & Techniques"
    episode DIT-210


    PHOTO

    Figure A
    PHOTO

    Figure B
    PHOTO

    Figure C
    Host David Thiel reveals an easy way to cut circles (figure A) using a variety of tools.

    This jig is a long piece of wood with a frame on the end that fits around the base of your model jigsaw to hold it in place.

    Cutting Circles from a Jigsaw


    1. Measure out the frame based on the size of your jig.

    2. Cut out a hole where the blade comes through.

    3. Attach the frame to the jig (figure B).

    4. Make several marks along the length of the jig one inch apart (figure C), starting at the location of where the blade meets the jig.

    5. Nail the jig to the board you're cutting, at the center of the circle. The distance from the nail to the saw will be the radius of the circle.

    6. To make the cut, simply push the jigsaw using the nail in the center of the board as a pivot point.

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    PHOTO

    Figure D
    PHOTO

    Figure E
    Cutting circles with a router

    1. Cut a hole in the jig board (figure D) so the blade can come through.

    2. Make marks down the length of the jig one inch apart, starting from the place where the bit goes through the jig.

    3. When using the jig, if you put your nail at the six inch mark, you'll be able to cut a 12 inch diameter circle.

    Making a jig with a band saw


    1. First, build a sled (figure E) that fits over the top of the table. Its size will depend on the size of the circle. (The sled consists of a carrier board to which a stop block is attached. The stop block will rest against the edge of the table. There's also a piece of hardwood attached to the bottom of the sled that fits into the miter slot in the table.)

    2. After putting all the pieces together, you will need to slide the bar into the miter slot and cut a kerf into the sled.

    3. The saw will stop when the stop block reaches the end of the table.

    4. Next, draw your marks at one or two inch intervals from the blade. This will give you the radius of your circle.

    5. After marking the appropriate radius for the size circle you need, drill a small hole into the sled.

    6. Take the brad with the head cut off, and drop it into the hole upside down, with the point coming up out of the hole.

    7. Locate the center of the board you're cutting into, and then make a mark. This is where you will align your board with the blade.

    8. Tap the board with a hammer to insert the brad. The brad will become the pivot point of your circle when you make the cut.


    RESOURCES :

    Delta Woodworking Power Tools
    Website: www.deltawoodworking.com

    Porter-Cable
    Porter-Cable Corporation
    Jackson, TN 38302-2468
    Phone: 901-668-8600
    Fax: 901-664-0525
    Website: www.porter-cable.com

    Skil
    Robert Bosch Tool Corp.
    Website: www.skiltools.com

    HTC Products
    332 E. Lincoln Ave.
    Royal Oak, MI 48068
    Phone: 800-624-2027

  • ALSO IN THIS EPISODE: