Host David Thiel reveals an easy way to cut circles (figure A) using a variety of tools.This jig is a long piece of wood with a frame on the end that fits around the base of your model jigsaw to hold it in place.
Cutting Circles from a Jigsaw
- Measure out the frame based on the size of your jig.
- Cut out a hole where the blade comes through.
- Attach the frame to the jig (figure B).
- Make several marks along the length of the jig one inch apart (figure C), starting at the location of where the blade meets the jig.
- Nail the jig to the board you're cutting, at the center of the circle. The distance from the nail to the saw will be the radius of the circle.
- To make the cut, simply push the jigsaw using the nail in the center of the board as a pivot point.
Cutting circles with a router
- Cut a hole in the jig board (figure D) so the blade can come through.
- Make marks down the length of the jig one inch apart, starting from the place where the bit goes through the jig.
- When using the jig, if you put your nail at the six inch mark, you'll be able to cut a 12 inch diameter circle.
Making a jig with a band saw
- First, build a sled (figure E) that fits over the top of the table. Its size will depend on the size of the circle. (The sled consists of a carrier board to which a stop block is attached. The stop block will rest against the edge of the table. There's also a piece of hardwood attached to the bottom of the sled that fits into the miter slot in the table.)
- After putting all the pieces together, you will need to slide the bar into the miter slot and cut a kerf into the sled.
- The saw will stop when the stop block reaches the end of the table.
- Next, draw your marks at one or two inch intervals from the blade. This will give you the radius of your circle.
- After marking the appropriate radius for the size circle you need, drill a small hole into the sled.
- Take the brad with the head cut off, and drop it into the hole upside down, with the point coming up out of the hole.
- Locate the center of the board you're cutting into, and then make a mark. This is where you will align your board with the blade.
- Tap the board with a hammer to insert the brad. The brad will become the pivot point of your circle when you make the cut.