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  • Shelves for Awkward Spaces
  • These easy shelves use every inch of space.
    From "Wasted Spaces"
    episode DWSP-311


    PHOTO

    Awkward spaces don't have to be wasted spaces.
    Homeowners Marcus and Keyetta hit the storage jackpot when host Karl Champley helped them create a compact kitchen pantry that extends out into their garage through a custom wall opening. Now, they're ready to tackle some smaller storage challenges to make their kitchen and laundry as efficient as possible.

    In these projects, Karl helps them create custom shelving units to fill an awkward space in the garage and utilize the end of their existing kitchen cupboards. He'll also help them dress up the area a bit with a classy wood trash can holder.

    advertisement


    Custom Laundry Shelves

    Tools and Materials:

    measuring tape
    level
    pencil
    screw gun
    circular saw
    step ladder
    work table
    safety glasses
    nail gun
    paint brush, roller, tray
    straight edge
    router
    3/4" birch plywood
    3/4" trim
    primer and paint
    wood glue
    screws
    nails

    PHOTO

    This shelving unit slots in next to the back of the pantry.
    PHOTO

    Figure A

    • Measure the space. The cantilevered kitchen pantry cupboard adds some much-needed storage above Marcus and Keyetta's washer and dryer, but it leaves an awkward, empty space between the pantry and the wall. Measure the available space and sketch out a design for a shelving unit that fills the gap.

      Tip: Karl suggests measuring the items to be stored – in this case, laundry detergent and other bulky items – to get the most efficient shelf heights.

    • Build the Box. Use a circular saw to cut the cupboard pieces from 3/4" plywood. Assemble the basic box shape with wood glue and nails.

      Safety Alert: Always wear safety glasses and use caution when working with a circular saw, nail gun or other power tools.

    • Add shelves and backing. Use wood glue and nails to attach the shelves and backing to the basic box.

    • Trim and paint. Use a finish nailer to attach 3 /4" wood trim to all exposed edges on the front of the unit. Prime and paint as desired.

    • Install the shelves. Locate and mark the position of the wall studs. Position the shelving unit on the wall, adjust for level and plumb, and attach by driving screws through the box into the studs (figure A).

    Rounded End Shelves

    Tools and Materials:

    measuring tape
    level
    pencil
    drill
    screw gun
    circular saw
    safety glasses
    work table
    safety glasses
    nail gun
    iron or heat gun
    veneer roller
    rags
    plastic gloves
    oak plywood
    1" iron-on oak veneer
    screws
    nails
    oak stain
    dark wood glue

    • Sketch out a design. This small, rounded shelving unit will fit on the blank end of the kitchen cabinets. Located right by the kitchen door, it will be a perfect place to drop keys, cell phones and other small carry-along items. Measure the depth and height of the cabinet to get the correct dimensions and sketch out a design.

    • Cut wood. Use a circular saw to cut oak plywood to the correct dimensions for the shelves. The two flat "walls" of the unit will be the same height and width as the end panel of the kitchen cabinet.

      Tip: Measure the thickness of the plywood and make one of the shelves narrower than the other by that measurement. This will cause the unit to be correctly squared up when assembled.

      PHOTO

      Figure B
      PHOTO

      Figure C
      PHOTO

      Figure D

    • Attach the two sides. Use wood glue and nails to attach the two side panels at a 90-degree angle. The slightly narrower panel should butt up against the wider one so the final structure is the same width on both sides.

    • Cut rounded shelves. Measure the inside width on the inside of the unit from the joint to the edge. Cut a piece of plywood in a circle with this radius, then cut the circle into four quarter-circles. This yields four potential shelves for the unit.

    • Install shelves. Use wood glue and nails to attach the shelves to the sides (figure B). Make sure the shelves are straight and level before nailing.

    • Trim the unit. Cut lengths of iron-on oak veneer to size and apply according to the manufacturer's instructions (figure C). Once the veneer is set, trim the veneer with a utility knife.

    • Stain the wood. Wearing plastic gloves, stain the wood to match the surrounding cabinetry.

    • Install the shelves. Mount the shelves by driving screws through the existing cabinet into the side of the unit (figure D). Level and plumb the shelves before securing. Make sure to use screws that are the right length to go into – but not through – the side of the shelving unit.

  • ALSO IN THIS EPISODE: