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  • Spiral Staircase: Assembling the Staircase
  • From "Weekend Handyman"
    episode WKH-213
    advertisement

    Click here to view a larger image.

    In this episode of Weekend Handyman, host Paul Ryan converts an open stairway (above) into ...

    Click here to view a larger image.

    a striking spiral staircase that frees up room in the entryway.

    Click here to view a larger image.

    Figure A

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    Figure B

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    Figure C

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    Figure D

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    At the end of day one the staircase is in. The next segment Ryan will assemble and install the railing.

    Time: 16 hours over two days.

    Difficulty Rating: This project rates a 2 on the Weekend Handyman scale.


    Materials:

    Spiral stair kit
    Socket set
    Spackle
    Paint and brushes
    Abrasive pad

    Tools:

    Sawsall
    Drill and bits
    Hex wrenches
    Crowbars
    Temporary jack
    Reciprocating saw

    Assembling the Staircase

    Day One Continued

      Note: When you are putting in a spiral stairway, you need to consider where you want to enter the stairway and where you want to end up when you get to the top. There is no right or wrong answer -- it is just a matter of preference.

      Expert Tip: It's aesthetically better to look through a stairway from the main part of the room, than to look directly up the stairway.

    1. Check the instructions for your tread degree and number of risers.

    2. Before installing risers on the center column, you need to figure out how far apart to space them. To do that, just take the floor to floor height, and divide that by the number of steps you have.

      Note: If you're using 1" wood overlay thread, you will need to anchor the first step 1" below (figure A) the riser height on all steps.

    3. Slide on the base plate and tap it into place. Use a hex wrench to tighten the set screws.

    4. Slide the steps onto the column (figure B). Alternate treads from one side to evenly distribute weight.

    5. The landing should be on the final mark of the riser.

    6. Make sure the landing is level. Once it is level, affix the center pole using two 3/8" x 5/16" set screws.

    7. Attach landing to the deck with 3/8" x 3" lag bolts.

    8. Once the platform is secure, it's time to attach the balusters and steps. You have the same amount of balusters as treads. You know the rise of the steps because you marked the pole, but the question becomes how far around the pole do you move the steps until you have the proper angle. The balusters make this job easy because the handrail is attached at the top, and each baluster has two bolt holes. The top bolt hole is attached to the platform, and the bottom bolt hole is attached to the step, and once those two are lined up and plume, you have the perfect angle (figure C).

    9. When you get to the floor, all you have to do is attach the bottom baluster bracket. Pre-drill the holes and secure the bracket with concrete anchors (figure D).

    10. Paint the staircase. If it is not already primed, prime it. For this particular project, an oil-based satin black was used.

      Expert Tip: With any metal painting job, it's best to prime first, and since a staircase receives much wear and tear, it's also important to choose a quality, durable paint.

      Note:To get a jump on your weekend project, paint the stairway ahead of time so it will dry before installing it.



    RESOURCES :
    Spiral Stair (Stairways, Inc.)
    Model Number: 48-SKD
    Color: Primed

    Stairways, Inc.
    Houston, TX 77018
    Phone: 713-680-3110
    Fax: 713-680-2571
    Website: www.stairwaysinc.com

    Treads (Stairways, Inc.)
    Model Number: #140 Oak
    Color: Sanded

    Stairways, Inc.
    Houston, TX 77018
    Phone: 713-680-3110
    Fax: 713-680-2571
    Website: www.stairwaysinc.com

    Handrail (Stairways, Inc.)
    Color: 1.25" aluminum handrail

    Stairways, Inc.
    Houston, TX 77018
    Phone: 713-680-3110
    Fax: 713-680-2571
    Website: www.stairwaysinc.com

    Common-Sense Stair Building and Handrailing
    ISBN: 1410101673
    Author: Fred T. Hodgson
    Order this title from Amazon.
    Fredonia Books
    Miami, FL 33102-5724
    Phone: 407-650-2537

    A Simplified Guide to Custom Stairbuilding and Tangent Handrailing
    ISBN: 0941936635
    Author: George R. Di Cristina
    Order this title from Amazon.
    Linden Publishing

    Stops Rust (Rust-Oleum)

    Model Number: 7777
    Color: Satin Black
    Availability: Home centers and hardware stores


    Rust-Oleum Corp.
    Website: www.rustoleum.com


    GUESTS :

    Shane Kretsinger
    Vice President, Operations
    Autumn River
    We apologize no contact information is available.

    Mark Anderson
    4166 Pinemont
    Houston, TX 77018
    Phone: 713-680-3110
    VP Sales
    Stairways, Inc.

    Mike Sawant
    11 Hawthorn Parkway
    Vernon Hills, IL 60061
    Phone: 847-816-2214
    Brand Manager
    Rust-Oleum

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