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  • Custom Courtyard With Canal Brick
  • Dean and Derek use tumbled brick to give an ordinary courtyard a more elegant look. Check out more Rock Solid home improvement projects.
    From "Rock Solid"
    episode DROC-410


    PHOTO

    Before
    PHOTO

    After
    Dean and Derek add a tumbled brick courtyard to the top tier of an interlocking wall and steps. Then they bump it up a notch by installing a border and step made from the same material as the wall. It's an easy, colorful way to bring a sense of design and purpose to a yard that was once sloping and under utilized.

    Below is a summary of the steps as seen in this project, as well as some brick installation tips and a list of materials and tools used.

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    Materials:

    paving brick
    wall border pavers
    concrete block riser modules
    concrete block tread modules
    snap edging
    12-inch steel landscape spikes
    concrete sand
    crusher run
    pre-mix type-s mortar
    concrete block adhesive
    polymeric sand
    water

    Tools:

    small skid steer (for large projects)
    plate compactor
    wheelbarrow
    sledgehammer
    trowel
    rubber mallet
    iron rake
    shovel
    broom
    hoe
    6-foot level
    nylon string
    string level
    tape measure
    marking paint
    wooden stakes
    1-inch steel pipes
    5-gallon bucket
    work gloves

    Marking Off the Area

    Begin by marking out the borders of your planned courtyard using spray marking paint. For this project, Dean and Derek's courtyard will be centered in relation to a set of steps, so they first measure out the center of the top step, then use that as the center point for the courtyard. They then mark off the perimeter using that center point as the reference.

    Excavating for the Base

    • Once the area is marked off, dig down six inches to accommodate the base. The base is very important as it will ensure that your courtyard is sitting on firm, level ground. For a base that covers a large area, you may want to use a small skid steer to help with digging. It can also come in handy in situations where you're digging into ground with sizable tree roots.

    • With the six inches dug for your base, set up string lines from one end of the perimeter to another, front to back and side to side. A string line will help guide your direction and level, and is created by stretching nylon string between two wood stakes in the ground. Since this particular courtyard is adjacent to a retaining wall and steps, they give their base a quarter-bubble pitch toward the wall and steps. The slight pitch will allow the rainwater to drain downward.

    • Next, use a plate compactor to compact the soil. This will give the ground a nice solid base before you put in crusher run.

    Crusher Run and Sand Base

    • With the soil compacted, next put in a layer of crusher run that's three inches deep. Bring in the crusher run and spread it over the base. Run the compactor over it, and then rake the crusher run to make sure it follows the desired pitch. Repeat the process until your base is properly graded.

    • Rock Solid Tip: If your area has poor soil quality or a lot of roots, it may help to also put down a layer of landscape fabric between the soil and crusher run.

      PHOTO

      Figure A

    • The next step for the base is to put in a one-inch layer of concrete sand. A simple way to ensure a one-inch layer of sand is to lay one-inch metal pipes parallel along the base. Make sure the pitch is correct, then spread out the sand and use a landscaping rake or wooden board to screed the sand up to the height of the pipes (figure A). (Don't worry about the spots left by the pipes after you remove them. You'll fill those in once you start setting brick.)



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