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  • Outdoor Kitchen: Stone Veneer and Bar Framework
  • From "Build an Outdoor Kitchen"
    episode DBOK-103


    PHOTO

    The blue-stone veneer gives the raised fire-pit a distinctive look and ties in with the existing patio.
    In this segment of Build an Outdoor Kitchen, work continues on laying the stone veneer and building the kitchen bar.

    Materials:

    mortar
    fiberglass mess seam tape
    circular saw with carbide blade
    hammer
    chisel
    level
    circular saw
    carpenters square
    galvanized post-brackets
    wedge anchors
    lag screws
    grout bag
    grout
    trowel
    soft cloth
    hammer drill
    safety glasses
    dusk mask
    advertisement


    Stone Veneer for the Fireplace

    • Applying stone veneer to the fireplace is done following the same basic techniques that were used to apply the stone to the counter -- except for the mortar used. Since these stones are applied directly to the brick (rather than backer board), use standard brick mortar rather than thin-set mortar and apply it loosely to the stones (figure A).

    • Once the mortar is applied, position the blue-stone sections in place, using wood shims as spacers as was done earlier (figure B). It's not necessary to spread mortar onto the fireplace surface; it's sufficient simply to apply it to the stone.

    • After applying the stones to both the counter and fireplace, leave the shims in place and allow the mortar to cure for 24 hours.
    Photo

    Figure A

    Photo

    Figure B


    Building the Bar Framework

    • While the mortar was curing on the stone veneer, we began work building our outdoor bar. Our bar was supported on 4x4 posts and built into the ground. We attached the posts to the ground using galvanized brackets (figure C).

    • The brackets are attached to the stone floor and concrete pad wedge anchors (figure D). A cuff and beveled end allow the wedge anchor to fasten securely to the concrete.
    Photo

    Figure C

    Photo

    Figure D


    • A power drill and masonry bit is used to pre-drill the holes to install the anchors. Start by drilling through the stone and into the concrete pad (figure E).

    • Once the hole is drilled, position the bracket and tap in the wedge-anchor with a hammer. Once the elements are in place, tighten down the wedge anchor using a ratchet wrench (figure F).
    Photo

    Figure E

    Photo

    Figure F


    • Insert the post into the bracket (figure G) and level it (figure H) before attaching with wood screws.
    Photo

    Figure G

    Photo

    Figure H


    • Once all four of the posts have been secured, measure up from the ground to the proper height, and saw off each post using a circular saw.

    • Use a long level to ensure that the tops of the post are all level (figure I).

    • A 3/4-inch sheet of plywood forms the base that will support the stainless-steel tabletop (installed later). After cutting the plywood to the appropriate dimensions, position it on the posts and pre-drill the holes that will be used for the screws (figure J).
    Photo

    Figure I

    Photo

    Figure J


    • Because the actual surface of the table will be stainless steel, the fastening screws must be counter-sunk into the plywood. We used specialized 4-1/2-inch lag screws (figure K), and secured the tabletop base to the legs by ratcheting the screws into place (figure L).
    Photo

    Figure K

    Photo

    Figure L


    Important: Included in this segment are the steps in this outdoor home-improvement project as shown in the episode. These steps are general guidelines that are applicable for similar construction projects. For any construction projects, there may be procedures, specifications, equipment, etc. that are specific to the specific site and circumstances. There may also be variations according to the type and brand of materials you select. Always consult local building codes when undertaking significant home-improvement projects, and read and follow the manufacturer's directions and precautions that come with any materials, tools or equipment you decide to use.

    Next: Installing Arbor Posts

  • ALSO IN THIS EPISODE:


  • Gutter Repair
  • Landscaping Basics
  • Flooring
  • UV Air Sanitizer
  • Replacement Windows
  • Planter, Self-Watering
  • Hand-Painted Glasses
  • Choose Washer/Dryer
  • Backsplash Installation
  • Hand-Painted Bowls
  • Prepare for Vacation
  • Maintain Garage Door
  • Disinfect Bathroom
  • Romance Kit
  • Curb Appeal
  • Transport Equipment
  • Installing Undermount
  • Holiday Decorating
  • Family Scrapbook
  • Ice Candle
  • Selecting Doors
  • Spark Plug, Changing
  • Maintain Cabinets
  • Front Door Facelift
  • Change Windowpane