DIY Network

Outdoor Kitchen: Stone-Veneer Prep Work From "Build an Outdoor Kitchen" episode DBOK-103

	Host Jay Baker with the Tennessee blue-stone that will be used as decorative veneer in the outdoor kitchen.
	Homeowner and do-it-yourselfer Jim Howard assisted Jay with the installation of the blue-stone veneer.

In this episode, Build an Outdoor Kithen host Jay Baker and homeowner Jim Howard install Tennessee blue-stone veneer on the kitchen-counter unit and raised fire pit. They also build the framework for the outdoor bar and complete some of the grout work.

In this first segment, preparations are made for installation of the blue-stone veneer.

Materials:

mortar
fiberglass mess seam tape
circular saw with carbide blade
hammer
chisel
level
circular saw
carpenters square
lag screws
grout bag
grout
trowel
soft cloth
hammer drill
safety glasses
dusk mask

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Important: Included in this episode are the steps in this outdoor home-improvement project as shown in the episode. These steps are general guidelines that are applicable for similar construction projects. For any construction projects, there may be procedures, specifications, equipment, etc. that are specific to the specific site and circumstances. There may also be variations according to the type and brand of materials you select. Always consult local building codes when undertaking significant home-improvement projects, and read and follow the manufacturer's directions and precautions that come with any materials, tools or equipment you decide to use.

Stone Veneer Prep Work

• The 3/4-inch Tennessee blue-stone (figure A) was selected for it's natural beauty, texture and weight, and to tie in with the existing patio made from the same material.

• Work begins with mixing the thin-set mortar that will be used to secure the stone veneer (figure B). This epoxy-based mortar should be mixed with mortar to achieve the consistency of cake frosting.

Safety Alert: Wear a dust mask when mixing mortar since the process will create a lot of airborne dust.

Figure A

Figure B

• Before applying thin-set mortar to the cabinet exteriors, wrap the seams and corners of the cabinet unit with fiberglass mesh tape (figure C). Similar in function to taping used on dry-wall, the tape provides good adhesion and makes it easier to achieve a good transition at the corners.

• Cut away any excess tape using a razor knife (figure D).

Figure C

Figure D

Figure E

Figure F