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  • Outdoor Kitchen: Brickwork Prep
  • From "Build an Outdoor Kitchen"
    episode DBOK-102


    PHOTO

    With the cabinet and counter unit framed in, host Jay Baker prepares for phase two of the outdoor-kitchen construction project--the brick and mortar work.
    In this episode, Build an Outdoor Kithen host Jay Baker is joined by homeowner Jim Howard to complete the brick trim around the counter unit. The raised fire pit is also constructed out of brick in this episode. Eventually, the fire pit will be veneered with Tennessee blue-stone.

    In this first segment, Jim and Jay to the prep-work necessary for installing the brick-and-mortar elements.

    Materials:

    bricks
    string line
    level
    mortar
    trowel
    cinder Blocks
    brick tongs
    concave jointing tool
    wheelbarrow

    Important: Included in this episode are the steps in this outdoor home-improvement project as shown in the episode. These steps are general guidelines that are applicable for similar construction projects. For any construction projects, there may be procedures, specifications, equipment, etc. that are specific to the specific site and circumstances. There may also be variations according to the type and brand of materials you select. Always consult local building codes when undertaking significant home-improvement projects, and read and follow the manufacturer's directions and precautions that come with any materials, tools or equipment you decide to use.
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    PHOTO

    Figure A

    • Measure and mark where the brick is going to lay. In our case, our design calls for the brick to lay three inches out from the face of the cabinet.

    • Snap a chalk line on the floor surface designating the location for the face of the brick (figure A).

    • From the top of the counter, measure the distance of the reveal according to your plan (figure B). In our case, the reveal will extend down 30-1/2 inches from the top.

    • Mark and snap a chalk-line at that height (figure C). This will be where the top of the brick trim will lie, and will provide measurements of the brick.

    Note: Due to the slope, some bricks will need to be larger than others. The bricks will be cut to size, and will be shorter at the higher end of the slope, and taller at the lower end of the slope.
    Photo

    Figure B

    Photo

    Figure C


    • Lay out all the brick to be cut, stacking them together as shown. Get the measurements for the low and high side, and snap a chalk line that corresponds to those measurements across the top face of the bricks (figure D). In our case, the bricks needed to be cut to create a slope going rom 3-1/2 inches at the low end and 5-1/2 inches at the high end.

    • Before cutting, take a pencil or piece of chalk and number the bricks to indicate order. When laying the bricks, you'll simply need to follow the numbers on the brick in order in order to achieve the slope you need.

    • Using a masonry table-saw, cut each brick to the correct dimensions using your chalk mark as a reference (figure E).

    Safety Alert: Be sure to wear a facemask and goggles while cutting the brick.
    Photo

    Figure D

    Photo

    Figure E


    In the segment that follows, Jim and Jay begin mixing the mortar and laying the bricks.

    Next: Next: Brick and Mortar Basics, Part 1

  • ALSO IN THIS EPISODE: