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  • Outdoor Kitchen: Counter Backer-Board
  • From "Build an Outdoor Kitchen"
    episode DBOK-101


    In this segment of Build an Outdoor Kitchen, host Jay Baker and homeowner Jim Howard add backer board to help the outdoor cabinet unit withstand the elements of nature.

    Materials:

    drill
    circular saw
    heavy-duty masonry saw blade
    concrete screws
    deck screws
    tape measure
    carpenter square
    miter saw
    level
    composite material
    extension cord
    pencil
    plywood
    backer board
    dust mask
    safety goggles
    advertisement


    PHOTO

    Figure A
    PHOTO

    Figure B
    PHOTO

    Figure C
    PHOTO

    Figure D
    The final phase of framing in the outdoor cabinet unit is to clad it in backer board. This durable material provides a sturdy substrate for attaching the brick, mortar and stone exterior later on. The face boards are covered first so that the backer board covering the top pieces can extend over the edges of the vertical pieces.

    Backer board is also a heat-resistant material, so it's a good idea to line the shelves that will house the grill and side-burner. Also line the back interior of the cabinet, and floor under the sink, to help make those areas water resistant.

    Important: The backer board must be attached so that the rough side is facing out. The rough side forms the surface that will come into contact with the mortar, stone, etc. The rough texture makes a better bonding surface.

    • Cut backer board using an electric circular saw and heavy-duty masonry blade (figure A).

      Safety Alert: When cutting backer board, be certain to wear eye protection and a dust mask.

    • Cut the backer board to match the plywood surfaces of the cabinet unit.

    • Once the pieces are all cut, place the backer board (figures B and C).

    • Secure the backer board with screws just as you did the plywood (figure D).

    Important: Included in this episode are the steps in this outdoor home-improvement project as shown in the episode. These steps are general guidelines that are applicable for similar construction projects. For any construction projects, there may be procedures, specifications, equipment, etc. that are specific to the specific site and circumstances. There are may also be variations according to the type and brand of materials you select. Always consult local building codes when undertaking significant home-improvement projects, and read and follow the manufacturer's directions and precautions that come with any materials, tools or equipment you decide to use.

    In the episode that follows, brick-and-mortar work begins, and Jim and Jay build the raised fire-pit.

    Next: Next: Brickwork Prep


    GUESTS :

    Christi Homar
    Christeel Design
    P.O. Box 5480
    Chattanooga, TN 37406

  • ALSO IN THIS EPISODE: