DIY Network

Pergola on a Patio: Measure, Cut and Install Rafters From "Weekend Remodeling" episode WKR-203

Host Fuad Reveiz shows you how to build a beautiful custom pergola in this episode of Weekend Remodeling.

This is an intermediate level project and rated 3 on a "difficulty" scale from 1 to 5, with 5 being the most difficult.

Materials:

Lumber --

• 8 x 8 pre-made columns
  
• 6 x 6s (milled to sturdy the columns)
  
• 2 x 10s (used for lentils)
  
• 2 x 8s (used for rafters)
  
• 2 x 4s (used for purlins on top of rafters)

Tools:

Tape measure
Table saw
Framing square
Jig saw
Router
Heavy-duty drill and auger bits
Chalk line
Level
Exterior caulk

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	Figure A
	Figure B
	Figure C
	Figure D

In this third segment of the project, host Fuad Reveiz will install the rafters to the pergola.

1. There are a bunch of rafters to be installed, so it's time to get busy. First, begin by measuring across the front lentil and finding the center. Make a mark 3/4" to the side to give a guide for the edge of the 2 x 8. From here, mark a line every 16" across the front lentil.

   Note: The rafters are going to span the distance of the lentils, and they're the pieces that will create the shade. And if it's shade you want from the rafters, they should run north and south. For this particular project, Reveiz spaced the rafters approximately 16" apart, which will supply good shade, but he'll still be able to see the sky.

2. Mark and cut the first rafter (figure A).

3. Set the rafter in place, carefully allowing for the overhang. Then pre-drill the rafter (figure B)

4. Toenail 3" galvanized wood screws into the lentil.

   Expert Advice: When you're toenailing a screw, it's important to pre-drill the holes before you begin setting the screws.

5. To find the location of the rear lentil for the rafters, use a framing square (figure C). Once you located where the mark falls on the 2 x 10, measure the distance and be sure to add 10" for the overhang. This will allow Reveiz to follow the curve of the patio wall for this particular pergola project.

6. Cut one end of each 2 x 8 rafter to get the necessary length desired.

7. Make the final decorative-edge cut (using a template as before) with a saw, touch the end up with paint and set in place.

8. On to the next rafter, repeating the steps exactly as before.

9. Continue until all the rafters have been secured (figure D).

10. Touch up the nail holes by painting over them instead of using wood putty. It's easier and just as effective. Also, if you ever have a problem with a rafter, it can be removed easily.

Halfway through the second day and the pergola is almost done. In the final segment, Reviez will finalize the project by installing the purlins and capitals.

RESOURCES :

Southern Pine Council
Website: www.southernpine.com

GUESTS :

Richard Wallace
Representative
Southern Pine Council
Phone: 504-443-4464
Website: www.SouthernPine.com

Richard Lehner
Construction Innovators
10710 Coward Mill Rd.
Knoxville, TN 37931
Phone: 865-560-1970
Website: www.constructioninnovators.com