DIY Network

Urban Conversions (2 of 4): Finishing the Cabinet Installation From "Kitchen Renovations" episode DKTN-306

	Host Paul Ryan and our homeowner (Erica) take an old 1920s restaurant kitchen that had been empty for years ...
	and turn it into an eye popper ...
	without losing its sense of history.
	In this second part of Urban Conversions, host Paul Ryan helps the homeowner put together and install flat packed cabinets ...
	and build a large table.

Materials for Cabinet Installation --

Safety glasses
Ear protection
Hammer
Phillips head screwdriver
Flat head screwdriver
Tape measure
Level
Quick clamps
Drill
Union bolts
Containers: used to separate hardware included in Flat Pack
Ramset
Table saw
Panel adhesive
Clamps

Materials for Building Table --

1/2" hammer drill
5/16" carbide-tipped masonry bit
Steel studs and track
1-1/4" Perma-Grip anchors
Legs
Table base
Wood glue
Brush
Chisel
Toothbrush
Rag
Ratchet straps
Biscuit joiner
Biscuits
Bar clamps
Roller stand
Circular saw

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	Figure A
	Figure B
	Figure C
	Figure D
	Figure E
	Figure F

1. To line the cabinets up so they would be flush, Paul and the homeowner had to use spacer boxes. The boxes were attached to the concrete using a Ramset (power actuated nailer). Ramsets use cartridges similar to those in guns, but instead of bullets they fire concrete nails (figure A) which is much faster than using a drill and bolts because an anchor is not needed.

   Safety Tip: Always wear hearing and eye protection when using a Ramset.

2. Check plumb and level as you install the cabinets and attach them to the walls.

3. The first thing you do, is install the hinges. The hinges for these doors were simple. One part is screwed into the cabinet box (figure B), and the other part has a couple of dimples that goes into the holes -- you don't need screws (figure C). When you close the cap, the cam will push out and seal the hinge in place.

4. The two sections of hinge snap together (figure D) and come apart just as easily.

5. Like the cabinets, the drawers come unassembled in flat packs.

6. Screw the rails into the holes on side of the cabinets (figure E), and then just slide the drawers in place.

7. You can order extra skin material with your cabinets. Use it to fill in gaps around the cabinets. Skins come in various sizes and thicknesses.

8. To attach the skins, start with a bead of panel adhesive (figure F) , but don't overdo it. The glue should hold it, but drive a few screws from the inside to make sure the skin is secure.

In the last segment, Host Paul Ryan and the homeowner build a large table.

RESOURCES :

Cabinetry
Brand name: IKEA
Style: Hallrum door and drawer fronts, design by Mikael Warnhammer
Rationell drawers, fully extended with interior wire baskets
Color: Dark-stain eucalyptus veneer
Where available: Visit the IKEA website or call their toll-free number, below, for more information.
IKEA
Website: www.ikea.com

Table Legs and Accessories (Classic Designs by Matthew Burak)
Product: Spiral Kitchen Leg
Model #: 303-XL36SP
Color: Cherry

Product: Custom Mortising
Model #: CM01

Product: Custom Length Aprons
Model #: A400
Color: Cherry

Product: Applied Bead Moldings
Model #: M660
Color: Cherry

Brand name: Classic Designs by Matthew Burak
Where available: Call 800-843-7405 or visit Classic Designs website, link below.
Classic Designs by Matthew Burak
Website: www.tablelegs.com

Wood for Tabletop
Brand name: Reclaimed Douglas Fir, Lumber
Where available: Visit the Manomin Resawn Timbers website, link below.
Manomin Resawn Timbers
Owner, Doug Laurent
15152 Freeland Avenue
Hugo, MN 55038
Phone: 651-464-1771
Fax: 651-464-3907
Website: www.mrtimbers.com