DIY Network

Urban Conversions (Pt. 1 of 4): Removing the Old Windows From "Kitchen Renovations" episode DKTN-305

	Host Paul Ryan and our homeowner (Erica) take an old 1920s restaurant kitchen that had been empty for years ...
	and turn it into an eye popper ...
	without losing its sense of history.

Materials:

For Window Replacement--

screwdriver
hammer
seven-in-one tool
utility knife
pry bar
insulation
table saw
impulse nailer
level
shims
screw gun
2-1/2" screws
chisel
minimally expanding foam

For Erecting Steel Stud Wall--

1/2" Hammer drill
5/16" carbide-tipped masonry bit
steel studs and track
perma-grip anchors 1-1/4"
hammer
safety glasses
ear protection
gloves
tape measure
circular saw
diamond-tipped masonry blade
metal snips
screw gun
self-tapping sheet metal screws
carpenter's square

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	Figure A
	Figure B
	Figure C
	Figure D

In this segment host Paul Ryan and the homeowner make way for the new windows by removing old trim, stops, windows and screens.

1. It is very important to measure correctly. You can do it yourself, but to be on the safe side, you could have a representative from your window company take the dimensions. The key is to measure to the inside of the sash pockets, both on the sides, the top and bottom. You also want to determine what the seal angle is. You always angle so water will run off (figure A). A special tool (angle finder) is used to determine the correct seal angle.

2. In order to remove the windows, a large piece of stop was removed that was held in by four screws. To save the old wood, you need to work carefully so you won't crack the stock. You can repaint the casing and put wood putty in any nail holes. You can also replace the old screws and brass grommets -- which you can purchase at most home stores.

   Tip: If you have a screw that is covered over with paint, you can take the edge of your screwdriver and tap it with a hammer (figure B) to clear the dried paint out of the screw slot.

3. If your windows are crooked, it won't make any difference in installing your new window, as long as the seal is level.

4. Use a special putty tool called a seven-in-one tool (figure C) to pry the stops off.

   Note: If you have unusual molding, a cabinetmaker can create molding to match.

5. Old windows sometimes have a pulley and weight system, so you need to cut the cord (figure D) to remove the iron weights.

6. Use a hammer and pry bar to remove the stops from the bottom sash. After you remove the stops, the window should pop out.

7. If your new windows come with screens, you can remove the old combination storm windows on the outside of the building.

RESOURCES :

Taunton's Build Like a Pro: Windows and Doors: Expert Advice from Start to Finish
1561584835
Scott McBride
(April 2002)
To order this title from Amazon, click here.
Taunton Press

Terrazzo Floor Restoration
Vic International
PO Box 12310
Knoxville, TN 37912
Phone: 888-342-5842

Insert Windows
Brand name: Architect Series Precision
Where available: Pella Window Scraping Centers or the website, link below.
Pella Windows & Doors
Website: www.pella.com

GUESTS :

Lars Peterssen
Architect
domain Architecture & Design
2748 Hennepin Ave. S.
Minneapolis, MN 55408
Phone: 612-870-7507
Website: www.domainarch.com

Tim Lesnar
Stone Restoration Expert
Classic Marble Restoration Co.
Website: www.classicmarblerestore.com