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  • 48 Hour Urban Contemporary: Countertop Removal and Installation
  • From "Kitchen Renovations"
    episode DKTN-209


    PHOTO

    In this week's episode of Kitchen Renovations, host Paul Ryan will convert this kitchen in 48 hours from ...
    PHOTO

    an out-of-date, not too hip look ...
    PHOTO

    into to this stunning urban contemporary design ...
    PHOTO

    with more space, new countertop, sink ...
    PHOTO

    and new stylish polycarbonate cabinet doors!
    PHOTO

    The piece de resistance has to be the combo sink and dishwasher, which is a perfect touch for this modern renovation.
    In this second segment host Paul Ryan and the homeowner remove the old countertop and modify the existing cabinets so they'll fit the new appliances. Our laminate counter expert, Ric Novak, comes in to fit and install the new metallic laminate countertop.

    Materials and Tools:

    Removing Cabinets, Doors and Countertops --

    Safety glasses
    Masking tape
    Pencil
    Screwdriver
    Prybar

    Counter Install and Counter Cutouts --

    Laminate countertops
    Safety glasses
    Masking tape
    Pencil
    Strips of particle board
    Level
    Chisel
    Utility knife
    Impulse nailer
    Wood glue
    Dremel tool
    Biscuits
    Stretchable packing tape
    Clamp
    Screws
    Drill
    Trim saw
    Hole saw
    Jigsaw

    Polycarbonate in Cabinet Doors --

    Polycarbonate sheets
    Old cabinet doors
    Safety glasses
    Laminate router
    Putty knife
    Glazing points

    Backsplash Install --

    Metal laminate backsplash
    Panel adhesive
    advertisement


    PHOTO

    Figure A
    Removing the Countertop

    1. To remove the old countertop, pull out the sink first, then use a pry bar to pull off the backsplash (figure A).

    2. Finally, you can carefully lift off the countertop.

      Note: You can do the plumbing yourself, but to save time it may be easier to hire a plumber.

    3. Some of the existing cabinets may need to be cut in order to fit new appliances.

    PHOTO

    For his new countertop the homeowner (on right) went with a brushed aluminum laminate that fits the contemporary style he was going for.
    PHOTO

    Figure B
    PHOTO

    Figure C
    PHOTO

    Figure D
    Installing Laminate Countertops

    Note: If your countertops are more complex than just a basic square or rectangle, it's recommended that you consult a professional.

    1. First dry fit the countertops. Before installing add strips of particleboard buildup (figure B) on top the cabinets to help support the counter and make sure everything is the same height.

    2. If the fit of the countertop is too tight you can either scribe the countertop or cut away a bit of the drywall to let it slide in easier. Cutting away the drywall with a chisel (figure C) is an easier choice if you can get away with it. Use a Dremel tool to cut off the metal corner bead.

    3. Join the two pieces of countertop together with the precut biscuit slots. Use wood glue on the biscuits (figure D) then slide the pieces together.

    4. To hold the two pieces together, use stretchable packing tape as a temporary clamp.

    5. To hold the counter down, drive screws into the counter from underneath.

    6. To flush up the tops hold the two pieces together with a clamp overnight.

    7. Before moving on to installing the appliances, the homeowner had to do a little homework that consisted of some touch-up painting, spackle the holes and mainly prepare the walls for the new backsplash.

    In the next segment Ryan and the homeowner will install the appliances into the new counters.


    RESOURCES :

    Skil
    Robert Bosch Tool Corp.
    Website: www.skiltools.com

    Stanley Tools Information
    Stanley Tools/Works
    Website: www.stanleyworks.com

    Fiskars (Bucket Boss Division)
    Fiskars Bucket Boss Division
    Website: www.bucketboss.com

    Makita Products
    Makita USA Inc.
    Website: www.makita.com

    Paslode Nail Guns
    Paslode
    Website: www.paslode.com

    3M Painter's Masking Tape and Sanding Pad
    The 3M Company
    Website: www.3m.com

    Paint (Sherwin-Williams)
    Brand name: Sherwin-Williams
    Where available: See Sherwin-Williams information, below
    The Sherwin-Williams Company
    Website: www.sherwin-williams.com

    Ready-to-Assemble Kitchen Cabinetry
    Brand name: Mill's Pride
    Model #: Sherwood oak
    Color: Champagne
    Where available: Home Depot
    Mill's Pride
    2 Easton Oval
    Suite 310
    Columbus, OH 43219
    Toll-free: 800-441-0337
    Website: www.millspride.com

    Formica Corp. Product Information

    High-Pressure Laminate
    Brand name: Formica Authentix
    Model #: 5163-09
    Color: Brushed aluminum

    Metal Laminate Backsplash
    Brand name: Formica DecoMetal
    Model #: 4229
    Color: Aluminum squares
    Where available: Visit the Formica Corp. website, link below.

    Formica Corp.
    Website: www.formica.com

    Cooktop and Oven (Kuppersbusch)

    Sensor Touch Electric Cooktop
    Brand name: Kupperbusch
    Model #: EEB 6600.0 MX
    Color: Black glass

    Okotherm Oven
    Brand name: Kupperbusch
    Model #: EKE 804.2 M
    Color: Stainless steel

    KupperbuschUSA
    4920 W. Cypress St.
    Suite 106
    Tampa, FL 33607
    Toll-free: 800-459-0844
    Fax: 813-288-8604
    Website: www.kuppersbuschusa.com

    KitchenAid Briva In-sink Dishwasher
    Model #: KID01EKSS
    Color: Stainless steel
    Where available: Visit the KitchenAid website, link below.
    KitchenAid Home Appliances
    Website: www.KitchenAid.com

    Twinwall Polycarbonate
    Brand name: Lexcel
    Color: Clear
    Where available: Visit the San Diego Plastics website, link below.
    San Diego Plastics, Inc.
    2220 McKinley Ave.
    National City, CA 91950
    Toll-free: 800-925-4855
    Website: www.sdplastics.com

    Woodworker's Hardware Products

    3" Pull
    Brand name: Belwith Keeler
    Model #: BWPA0222
    Color: Pearl nickel

    1-1/4" Knob
    Brand name: Amerock
    Model #: A30647 26D
    Color: Brushed dull chrome
    Where available: Visit the Woodworker's Hardware website, link below.

    Woodworker's Hardware
    PO Box 180
    Sauk Rapids, MN 56379
    Toll-free: 800-383-0130
    Fax: 888-811-9850
    Website: www.wwhardware.com

    Tech Lighting Products

    Cable Kit
    Model #: 800CBL5N

    Shell Sconce
    Model #: 800SCSHLAN
    Color: Amber

    Cone Pendant
    Model #: 800PND1WHN
    Color: White

    Brand name for all three products: Tiella, a brand of Tech Lighting
    Where available: Lowe's or visit the Tech Lighting or Tiella websites, links below.

    Tech Lighting
    7401 North Hamlin
    Skokie, IL 60076
    Phone: 847-410-4400
    Fax: 847-410-4500
    Websites: www.techlighting.com or www.tiella.com

    Kitchen Faucet (Dornbracht)
    Brand name: Dornbracht Tara Classic
    Model #: 33.815.888.06
    Color: Platinum matte
    Where available: Visit the Dornbracht USA website, link below.
    Dornbracht USA
    1700 Executive Dr., S
    Suite 600
    Duluth, GA 30096
    Toll-free Phone: 800-774-1181
    Toll-free Fax: 800-899-8527
    Website: www.dornbracht.com

    Instant Plyorobic Runway Flooring
    Brand name: Perform Better
    Model #: 4857
    Color: Black
    Where available: Visit the Perform Better website, link below.
    M-F Athletic Co. / Perform Better
    11 Amflex Dr.
    Cranston, RI 02920
    Toll-free Phone: 888-556-7464
    Toll-free Fax: 800-682-6950
    Website: www.performbetter.com

    Refrigerator
    Brand name: Samsung
    Model #: RS2577SL
    Color: Stainless steel
    Where available: Best Buy

    Bar Stools (Holland)
    Brand name: Holland Bar Stool
    Model #: Jetson
    Color: Stainless steel
    Where available: Visit the Holland Bar Stool website, link below.
    Holland Bar Stool
    420 West 17th St.
    Holland, MI 49423
    Toll-free: 800-423-1903
    Website: www.hollandbarstool.com

    Aquos LCD TV
    Brand name: Sharp
    Model #: LC-15B44
    Color: Silver
    Where available: Visit the Sharp Electronics website, link below.
    Sharp Electronics Corp.
    Website: www.sharpusa.com


    GUESTS :

    Ric Novak
    Superintendent
    Sieco Construction
    2636 Minnehaha Ave.
    Minneapolis, MN 55406
    Phone: 612-721-4457
    Website: www.siecoconstruction.com

  • ALSO IN THIS EPISODE:


  • Gutter Repair
  • Landscaping Basics
  • Flooring
  • UV Air Sanitizer
  • Replacement Windows
  • Planter, Self-Watering
  • Hand-Painted Glasses
  • Choose Washer/Dryer
  • Backsplash Installation
  • Hand-Painted Bowls
  • Prepare for Vacation
  • Maintain Garage Door
  • Disinfect Bathroom
  • Romance Kit
  • Curb Appeal
  • Transport Equipment
  • Installing Undermount
  • Holiday Decorating
  • Family Scrapbook
  • Ice Candle
  • Selecting Doors
  • Spark Plug, Changing
  • Maintain Cabinets
  • Front Door Facelift
  • Change Windowpane