In this segment host Paul Ryan and the homeowners remove the trim outside the house, and then they take out the old glass-block window. The new 2 x 4 framing is put in place, and the new double-hung window is installed.Materials and Tools:
For Removing Appliances --
Safety glasses
Gloves
Appliance dolly
Wrench
Drill
For Countertop Removal --
Safety glasses
Hearing protection
Circular saw
Prybar
Hammer
2" x 4" fulcrum
Drill
For Vinyl Floor Removal --
Utility knife
Pliers
Prybar
For Wallpaper Removal --
Drop cloths
Tarps
Bucket of water
Dish soap
Scoring tool
Wallwik (special wallpaper removal cloth)
For Cabinet Removal --
Safety glasses
Gloves
Hammer
Prybar
Drill
Appropriate screw head bit
For Carpet Removal --
Utility knife
Pliers
Gloves
For Chipboard Sub-floor Removal --
Safety glasses
Gloves
Hammer
Prybar
Roofing shovel
For Stripping Walls --
Safety glasses
Gloves
Prybar
Hammer
Garbage bin
For Removing Block Window --
Ladder
Gloves
Hammer
Prybar
Reciprocating saw
For Building Frame for Window --
Safety glasses
Hammer
Chisel
2" x 4" material
Framing nailer
Level
Caulk gun
Silicone
Finish nailer
Window stop material
For Window Installation --
Selected window
Drill
Appropriate screw head bit
Screws
Shims
Level
For Prepping Walls for Drywall --
Mask
Safety glasses
Gloves
Precut unfaced insulation product
4 mill poly
Utility knife
Hammer tacker
Staples
For Drywall Installation --
Tape measure
Framing square
Utility knife
1/2" drywall
Drill
Appropriate screw head bit
Rotozip tool
Spiral bit
Self-adhesive fiberglass tape
Joint compound
Mudding pan
Mudding knife
Sanding blocks
Stripping the Walls to Studs and Removing the Old WindowBefore the old glass-block window can be removed, the kitchen walls were stripped to studs.
- To strip the walls to studs, use a hammer and a pry bar to pound off the old plaster. Be careful of electrical wires and boxes.
- Pry the lathe away from the studs and remove the old nails.
- Save some of the old lath just incase you need to fur out the studs when putting up the new drywall later.
- To remove the old window, remove the outside trim using a hammer and pry bar (figure A).
Safety Alert: Be sure to wear gloves because the metal edges are razor sharp!
- Remove the aluminum trim (figure B) as well, and be careful not to damage the siding. Save pieces to reuse.
- Also remove any trim material to expose the nails that hold the window in place.
- Inside the house use the reciprocating saw to cut through the nails. Slide the blade through the gap (figure C) and cut. Have a helper to make sure the window does not fall out.
Remove the old window.Building the Frame for the Window
Note: When you build a rough opening for a new window, Ryan says to make it big enough to accommodate the window and a false frame that will finish the rough opening. Then add 3/4" on all sides (figure D) to allow some wiggle room to make the window plumb and level.
- Remove the old sill using chisel and hammer.
- Mark the center of the old sill so the new window will be centered.
- Using a cordless impulse power nailer, re-nail the old sill to reinforce it.
- Then nail down a new 2 x 2 to form the new sill (figure E).
- Drag the center line down the new sill using a square, and use a tape measure to make the new markings for installing the new window.
- Once you have the measurements, it's time to put up the new 2 x 4 framing in place (figure F).
- Simply nail in the frames on the two sides and top.
- Caulk the seam between the new and old window sill and the corners of the framing for added security.
- Use a trim gun to nail in the false frame in place at the bottom and the stops.
- Caulk and then it's time to place the new frame into the rough opening (figure G)
Note: You may need to use shims to level the window.
In the final segment of Part I of the "Timeless Traditional" kitchen renovation, Ryan and the homeowners will install the insulation, hang the drywall and start the mudding process.