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  • Turn-of-the-Century (1of 3): Prepping the Floor and Making a New Wall
  • From "Kitchen Renovations"
    episode DKTN-202


    PHOTO

    Paul Ryan, host of Kitchen Renovations, starts a three-part project to convert this out-of-date kitchen...
    PHOTO

    in a house that the homeowners are restoring ...
    PHOTO

    into an authentically recreated Victorian kitchen ...
    PHOTO

    complete with period appliances and ...
    PHOTO

    new counters!
    In this segment a flooring expert determines the underlayment should be replaced. The old luan is pried up, and host Paul Ryan shows a trick for getting rid of stickiness from the floor adhesive. A new stud wall is put up and a knee wall is put in next to it.

    Materials and Tools:

    Appliance Removal--

    gloves, safety glasses, drill, appropriate screw head bit, pry bar dolly

    Removing Countertops--

    safety glasses, gloves, hammer, pry bar

    Trim and Base Removal--

    safety glasses, gloves, hammer, pry bar, pliers

    Flooring Removal--

    safety glasses, gloves, utility knife, circular saw, tape measure, hammer, pry bar, tape, scrapper, broom, vacuum, garbage bin, roofing shovel

    Prepping for Underlayment--

    mask, safety glasses, gloves, broom, rosin paper, hammer, tack hammer, utility knife, thinset mortar

    Installing Underlayment--

    safety glasses, pencil, 1/4"-high grade multi-ply plywood, tape measure, jig saw, table saw, pneumatic stapler, 1-1/4" galvanized staples

    Building Extending Wall--

    safety glasses, gloves, pencil, 2x6" material, tape measure, table saw, chop saw, impulse framing nailer, 3-1/2" nails

    Installing Drywall--

    1/2" drywall, 1-5/8" drywall screws, safety glasses, utility knife

    Prepping Sink Wall--

    safety glasses, mask, gloves pry bar hammer, 1/2" drywall, 2x4 material (for fire blocks)

    Installing Fire Blocks--

    safety glasses, 2x4 material, chop saw, jig saw, impulse framing nailer, 3" nails

    Closing-up Sink Wall--

    safety glasses, framing square, tape measure, pencil, utility knife, self-adhesive fiberglass tape, 1/2" drywall,
    1-1/4" dry wall screws, joint compound, mud pan, trowel, 5" mudding knife, sanding block, vacuum

    advertisement


    PHOTO

    Figure A
    PHOTO

    Figure B
    Note: Flooring expert, Terry Conlin, determined that the existing floor underlayment had to be replaced due to squeaking and other problems.

    1. Use a hammer and pry bar to lift and remove the luan underlayment.

      Tip: You may want to rent a take-up or roofing shovel (figure A) to assist with removing the luan. The cost is approximately $30 a day. They are easy to use. Simply get underneath the luan/underlayment with the shovel and lift.

    2. Once the underlayment is up, you'll need to treat the floor to get rid of the stickiness of the adhesive. Do this by spreading a layer of dry thinset mortar product over the floor.

    3. Move the thinset around using a broom. You want just an even dusting over the floor to eliminate stickiness under new flooring. Sweep up excess.

    4. Once the powder is down, cover the entire floor with rosin paper. Using a utility knife cut the paper to fit and tack into place with a hammer tacker and staples (figure B).

    PHOTO

    Figure C
    PHOTO

    Figure D
    Underlayment Installation

    1. Measure the square footage of the room and get the underlayment material.

      Note: For the underlayment the homeowners chose a 1/4" multi-ply plywood (figure C), which comes in 4x4' sheets.

    2. Start with the longest straight run or edge of the room, using as many whole sheets as possible. Full sheets assure a good snug seam because you are dealing with two factory-finished edges.

    3. After the first row is done go back to do the next. This time you will want start with a 1/2 sheet so your seams are staggered. Lay the sheets in a brickwall-like pattern.

    4. Use a jig saw to make cuts around the trim, pipes, etc. and staple the sheets down using a pneumatic stapler and 1-1/4" galvanized staples.

    5. Start in the most outside corner of the sheet working inward so no bubbling occurs. Sheets are marked with X's (figure D) so you know where to staple. You will need to put extra staples around the edges.

      Tip: Always use galvanized staples for underlayment so they won't rust.


    PHOTO

    Figure E
    PHOTO

    Figure F
    PHOTO

    Figure G
    Building and Extending the Refrigerator Wall

    The refrigerator stuck out a bit (figure E) in the old kitchen, so the homeowners decided to build and extend the existing wall.

    1. The old walls were made with true 2x 4s. New 2x4 material is actually 1-3/4" x 3-1/2". So, we will need to use 2" x 6" material and rip it down.

    2. Use a table saw to rip the boards down (figure F) and the chop saw to cut them to appropriate lengths.

    3. Make frames for the wall extension. One to extend the full height of the wall, and another shorter counter-height frame right next to it.

    4. Nail the tall frame to the existing wall using 3-1/2" nails and the impulse framing nailer. Anchor into the floor and ceiling. Then attach the small frame the same way (figure G). Once both walls are straight, nail the base plates into place.

    5. Cut 1/2" drywall to cover the new extension, and use 1-1/2" drywall screws to attach it.

    6. Make sure to mark and cut out holes for the outlets and switches.

      Note: Have an electrician run wires into the new wall for outlets and switches.

    In the final segment of Pt. 1 of our "Victorian Kitchen" renovation, Ryan and the homeowners knock off the old plaster from the wall to open it up for the plumbing. Once the wall is open, Ryan sees that it needs a firestop. After that, Ryan creates new connections to run the pipes into the wall.


    RESOURCES :

    Stanley Tools Information
    Stanley Tools/Works
    Website: www.stanleyworks.com

    Fiskars (Bucket Boss Division)
    Fiskars Bucket Boss Division
    Website: www.bucketboss.com

    Makita Products
    Makita USA Inc.
    Website: www.makita.com

    Paslode Nail Guns
    Paslode
    Website: www.paslode.com

    3M Painter's Masking Tape and Sanding Pad
    The 3M Company
    Website: www.3m.com

    Linoleum Floor Covering (Forbo Linoleum)

    Brand name: Marmoleum
    Model #s: 3830 and 3120
    Where available: See Forbo Linoleum information, below

    Miscellaneous Product Information:

    • Marmoleum is "not" vinyl. It's made from natural ingredients and it allergen-free.
    • The adhesives used to install Marmoleum are environmentally friendly.
    • There are 13 standard configurations and 100-plus colors in the design-it-yourself borders and corners.

    Forbo Linoleum
    Website: www.themarmoleumstore.com

    Dixmude, Wall-mount Faucet (Herbeau Creations)

    Brand name: Herbeau
    Model #: 420459
    Color: Weathered copper/brass
    Where available: At showrooms nationwide, and see Herbeau Creations information, below

    Herbeau Creations
    Website: www.herbeau.com


    GUESTS :

    Shane Kretsinger
    Vice President, Operations
    Autumn River
    We apologize no contact information is available.

    Terry Conlin
    Flooring expert
    Floor Design
    Website: www.floordesign.com

  • ALSO IN THIS EPISODE: