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  • Kitchen: Project Setup, Countertop Demolition and Backerboard Installation
  • From "Tiling Techniques"
    episode DTIL-104


    Host Paul Wilson sets up the project, demolishes the old countertop and installs a wood deck--and then he begins the installation of the cement backerboard.
    advertisement


    PHOTO

    Paul adds color and splash to this white-on-white kitchen by...
    PHOTO

    tiling, of course!
    PHOTO

    The countertop backsplash features this glass tile.
    Materials:

    carpenter's pencils
    razor knife
    steel tape measure
    grout float
    notched trowel
    margin trowel
    hydra sponges
    two 5-gal. buckets
    tile cutter
    wet saw
    saw for cutting plywood
    backerboard cutter
    rubber gloves
    dry masonry saw
    1/2" drill motor
    rod-type mixer
    rubber mallet and beating block
    carpenter's square
    6' level
    chalk line and chalk
    safety glasses
    ear protection
    dust mask
    heavy gloves
    sealant gun
    Photo

    The tiling was extended to the border of the kitchen window.

    Photo

    An eye-catching final touch was this mosaic tile design above the stove.


    PHOTO

    Figure A
    PHOTO

    Figure B

    1. Turn off the power to the kitchen.

    2. Remove the electrical switch plates and loosen the electrical receptacles and switches, and then detach the under-sink plumbing and remove the existing sink.

    3. Demolish and remove the existing countertop, which was Formica in this case. Remove all screws from underneath countertop. Cut the construction adhesive and lift off the countertops.

      Warning and Tip: Don't pry off the countertops because you might damage the cabinets underneath.

    4. Check the cabinets to make sure they are level and square. Also check the walls to make sure they are straight.

    5. A spirit level (figure A) will show you if the wall is straight and the counter is level.

    6. To tell if the cabinets meet at a 90-degree angle, put a carpenter's square at the apex of the two 90-degree corners (figure B) and if the cabinets are flat against both sides of the square, the cabinets are square to one another.

    7. Move and shim the cabinets into as perfect a square and as level as possible.

    8. Re-fasten any cabinets that you find are inadequately secure. This is especially important with backerboard since the board and plywood follow any imperfections.

    9. Measure the areas where tile will be placed to determine the amount of tile that will be needed.

    PHOTO

    Figure C
    PHOTO

    Figure D
    PHOTO

    Figure E
    PHOTO

    Figure F
    How Much Tile Will You Need?

    • Take the length times the width of your backsplash and countertops.
    • Then subtract your sink and window openings.
    • Then add up the surface area of your glass-tile accents and subtract those.
    • This will give you the square footage of both the ceramic and glass tiles.

    Preparing the Cabinetry and Drywall for Tile

  • Protect uninvolved surfaces by covering them with plastic (figure C).

  • Check the structural integrity of the cabinets by pulling on them and checking for loose or inadequate fastening.

  • Degrease the walls with a household cleaner and sponge.

  • Sand the drywall (figure D) of the backsplash to facilitate a better tile and mastic bond.

    Any time you tile in a wet area such as a kitchen, it's a good idea to use backerboard, and a good one to use is a fiber-cement type (figure E).

  • Measure the cabinets for the plywood deck, and then use a steel measuring tape and chalk line to rip a 3/4" exterior-grade plywood sheet to fit the space.

  • With a circular saw make small cuts 6" to 8" on center all over the plywood base. This is also known as the dot-and-dash method, which will allow the plywood to expand and contract and will prevent the countertop from warping later.

  • Attach the plywood on top of the cabinets (figure F) with screws.

  • Pre-cut and dry fit the backerboard panels.


    RESOURCES :

    Kitchen Tiling Products Information (Home Depot)

    Daltile (Sonterra Collection)
    Color: Kihea blue
    Model #: 283-208

    Daltile (Sonterra Collection)
    Color: Terra cotta
    Model #: 283-208

    Artisan II Collection "Beacon"
    13" x 13"
    Color: 600 terra cotta
    Model #: 384-058

    Grout (Custom)
    Quarry Red Clay (sanded for the field tiles and non-sanded for the glass tiles)
    Sanded Model #: 123-980 (25 lb. bag)
    Non-sanded Model #: 123-979 (10 lb. bag)

    Modified Thin-set Mortar (Custom)
    Note: Modified thin-set mortar was used for the countertop and mastic for the backsplash and wall.
    Mastic Model #: 610-062
    Thin Set Model #: 399-727

    Backerboard (Hardi Backer)
    1/4" Model #: 180-869
    1/2" Model #: 202-225

    The Home Depot U.S.A. Inc.
    Website: www.homedepot.com

  • ALSO IN THIS EPISODE:


  • Gutter Repair
  • Landscaping Basics
  • Flooring
  • UV Air Sanitizer
  • Replacement Windows
  • Planter, Self-Watering
  • Hand-Painted Glasses
  • Choose Washer/Dryer
  • Backsplash Installation
  • Hand-Painted Bowls
  • Prepare for Vacation
  • Maintain Garage Door
  • Disinfect Bathroom
  • Romance Kit
  • Curb Appeal
  • Transport Equipment
  • Installing Undermount
  • Holiday Decorating
  • Family Scrapbook
  • Ice Candle
  • Selecting Doors
  • Spark Plug, Changing
  • Maintain Cabinets
  • Front Door Facelift
  • Change Windowpane