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  • Fireplace Mantel Installation
  • From "DIY Home Repair & Remodeling"
    episode DIR-140
    advertisement

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    Customize the look of your fireplace by building your own mantel.

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    Figure A

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    Figure B

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    Figure C

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    Figure D

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    Figure E

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    Figure F

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    Figure G

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    Figure H

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    Figure I

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    Figure J

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    Figure K

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    Figure L

    You can enhance the look of your fireplace with a custom-made fireplace mantel.

    Materials:
    Drill, with drill bits and a Phillips driver bit Hammer
    Circular saw or table saw
    Miter saw
    Wood screws
    Finish nails
    1" x 12" boards
    1" x 6" boards
    2" x 4" boards cut into wedge-shaped blocks (90-degree triangles)
    Fluted wood molding
    Crown molding
    Base-cap molding
    Joint molding

    1. Install backing boards around the fireplace (figure A). You'll secure the mantel to these. Use a 1" by 12" board (figure B) for the top backing board, and attach it with screws to the studs behind the wall. If no studs are available, use toggle bolts.
    2. Use wood glue to attach fluted molding to the center of the upright backing boards (figure C). Secure the molding with finish nails or brads.
    3. Attach another 1" by 12" board directly above and flush with the outside edges of the fluted molding (figure D).
    4. Attach base molding to the bottom of the fluted molding (figure E), and attach base-cap molding to the top of the fluted molding (figure F). You can also add base-cap molding with mitered corners where the mantel meets the fireplace surround (figure G).
    5. Install joint molding 2 1/4" above the fluted molding (figure H) to break up the flat surface between the fireplace surround and the top of the mantel.
    6. Cut a 1" by 6" board to be used as a shelf, and nail it onto the 1" by 12" backing boards (figure I). Level the shelf, using wedge-shaped blocks (figure J), which also provide a sturdy surface to which crown molding can be nailed.
    7. Cut and assemble crown molding to be placed beneath the shelf of the mantel. Using finish nails, attach it to the wedge-shaped blocks, backing board and shelf (figure K).
    8. Attach the molding of your choice around the edge of mantel shelf (figure L).
    9. Finish the mantel by filling nail holes with wood putty. Sand the wood putty smooth, then stain or prime and paint the mantel to the color of your choice.

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