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  • Archway: Installing the Easy-Arch
  • From "Weekend Handyman"
    episode WKH-309


    PHOTO

    In this week's episode of Weekend Handyman, host Paul Ryan widens this regular doorway ...
    PHOTO

    and converts it by adding an "easy" archway ...
    PHOTO

    that adds size to the entryway ...
    PHOTO

    and a uniquely beautiful decorative element to the room! This shot is from the other side of the archway looking into the living room.
    Time: 12 hours over two days.
    Difficulty Rating: This project rates a 3 out of 5 on the Weekend Handyman difficulty scale.

    Materials:

    For the Archway --

    Drop cloth
    Reciprocating saw
    6' level
    Circular saw
    Table saw
    Compound miter saw
    Rubber mallet
    Rotary cutting tool
    Easy-Arch
    Drywall
    Joint compound
    Flexible corner bead
    Spray adhesive
    Protective eyewear
    Hammer
    2 x 6 boards
    Screws
    Screwdriver
    Nails
    Power nailer
    Shims
    Rasp
    Self-taping screws
    Plywood
    Drywall screws
    Utility knife
    Speed square
    Tape measure
    Eye protection
    Dust mask
    Gloves

    For Repairing the Floor --

    Sheet metal cap
    Pliers
    Screws
    Screwdriver
    Circular saw
    Table saw
    Compound miter saw
    Tape measure
    Construction adhesive
    Floor boards
    Nails
    Hammer
    Pin nailer
    1x board
    Rubber mallet
    advertisement


    PHOTO

    Figure A
    PHOTO

    Figure B
    PHOTO

    Figure C

    Installing the Pre-Formed Arch

    1. The arches come in a set size. A piece a plywood or a 2 x 4 may need to be added to adjust the size of the opening.

    2. Measure the width and rise of the arch and transfer that measurement to the side walls.

    3. Slide the arch to the top of the doorway (figure A), lining the legs up with the marks on the sides. Nail it to the doorframe.

    4. The easiest way to install a pre-formed arch is to set one side to the right height, then slide the other end into place.

    5. To give the arch more strength, screw 2 x 4 blocks into the corners (figure B).

    6. Because of the old plaster 3/4" have to be made up with drywall. Start with a 1/4" layer and on top of that lay a sheet of 1/2" drywall.

    7. Then use a rotary cutting tool to trim the drywall along the underside of the arch.

    8. Cover the underside of the arch with drywall. Working slowly and using two pieces will make it less likely to break. To go through the metal form, use self-taping screws.

    9. Use a rasp (figure C) to finish the edges of the arch.

    10. Spray adhesive and apply a flexible corner bead that follows the arch radius.

    11. All that's left is for the walls to be patched and the paint to be retouched.


    RESOURCES :

    Easy-Arch
    Brand name: Elliptical Adjustable
    Model #: TEL-36
    Where available: Nationwide dealer network or visit the Easy-Arch website, link below.
    Easy-Arch, Inc.
    26900 Jefferson Ave.
    Murrieta, CA 92562
    Toll-free: 800-854-2461
    Fax: 909-677-2476
    Website: www.easy-arch.com


    GUESTS :

    Justin Hultman
    Contractor
    Autumn River
    We apologize no contact information is available.

    Hiro Mutoh
    Easy-Arch
    Executive Vice President
    26900 Jefferson Ave.
    Murrieta, CA 92562
    Phone: 909-677-2000

  • ALSO IN THIS EPISODE: