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  • Installation of New Door
  • Learn how to modify a door frame before the installation begins.
    From "DIY to the Rescue"
    episode DTTR-107


    The crew begins by instructing Charlie Ravenna in the fine art of door installation. Because the door of this historic home is larger than ones found in today's home, professionals are brought in to modify a new frame and door.

    Materials:

    #10 x 2-1/2" screws
    #8 x 2-1/2" screws
    3" screws
    10d finishing nails
    bucket
    caulk (2 tubes)
    caulking Gun
    drill with 1/8" bit (provided by Mike Rosatti)
    drop Cloth
    hammer
    6' level
    measuring Tape
    mild detergent
    painters Tape
    painter Roller with handle and trays (1 package of rollers)
    paper Towels
    pry Bar
    primer and paint of choice
    safety Glasses
    sealant
    screwdriver-flat head and Phillips head
    shims (provided by Mike Rosatti)
    door Kit (this one, from Therma Tru includes: weather stripping, trim, door, door hardware, transport clip, corner seal pads)
    work gloves
    advertisement


    1. The crew removes the old door, then uses a pry bar to remove the surrounding exterior molding (figure A).

    2. A power saw is used to cut through the door's jamb to help facilitate the jamb's removal (figure B). Next, the jamb is pried from the doorway.
    Photo

    Figure A

    Photo

    Figure B


    3. The new door and door frame are positioned for a test fit, then removed. Modifications are made as needed by the professional contractors.

    4. The crew is ready for the door installation. First, the crew measures the frame to ensure that area is flat, level and square. Next, butyl caulk is applied along the sub-floor and bottom sill (figure C).

    5. The door is positioned as desired, marked, shimmed (figure D), and plumbed using 6 ft. level. The door is then secured at side jamb with 3" screws or 10d finishing nails.
    Photo

    Figure C

    Photo

    Figure D


    6. Next, the team shims behind hinges and secures hinge jamb with door in place. On swing side of door, the door is shimmed near top and bottom of unfastened jamb, and any needed frame adjustments are made.

    7. The crew unclips and opens door, installs the door hardware and removes small margin shims.

    8. Pilot holes (1/8") are drilled and #10 x 2-1/2" screws are used to anchor the door. With door closed, the crew shims between the jamb and opening behind the latch area.

    9. The door is opened and the lockset hardware is installed, the sill is anchored and the corner seal pads are added.

    10. The door is cleaned and the area is taped off in preparation for primer.


    RESOURCES :

    Thurma-Tru Doors
    Website: www.thurma-tru.com

  • ALSO IN THIS EPISODE: