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  • Pocket Door Installation
  • From "DIY to the Rescue"
    episode DTTR-209


    Pocket doors were popular at the turn of the century, but fell out of favor for awhile. Today's casters and hardware have eliminated the problems experienced in the past. Host Karl Champley teaches homeowner and engineer Brian Thomas (who's pretty handy in the home repair arena) how to easily install a new pocket door and frame a new closet entry.

    Materials:

    Door
    Pocket Door Hardware
    Framing nailer
    2 x 4 lumber
    Tape measure
    Screwdrivers (Phillips and flat head)
    Level
    Miter saw
    advertisement


    PHOTO

    Figure A
    PHOTO

    Figure B
    PHOTO

    Figure C
    PHOTO

    Figure D

    1. For the pocket door, make the header twice as wide as usual to support the weight of the door as it moves. The pre-assembled track is attached with brackets held by wood screws (figure A). Be sure to check for level throughout the process.

    2. Attach the split studs (figure B), which serve the same function as regular wall studs, but are hollow in the middle to allow the door to pass through.

    3. Next, attach the hanging brackets to the top of the door and slide wheels into the track.

    4. Cut, nail and finish the drywall (tape, mud and sand) around the door, then cut out the area where the door will be.

    5. Attach the door to the wheels (figure C), clipping the brackets onto the pins that extend from the wheels. Install the guide at the bottom of the door to make sure it slides into the wall without rubbing.

    6. Measure, cut and install trim around the door (figure D). Use finish nails just long enough to "bite" into the 2 x 4s. Longer nails could extend too far into the door chamber an scratch the door during opening and closing.

  • ALSO IN THIS EPISODE: