DIY Network

Window Removal and Vinyl Window Installation / Drywall Repair From "DIY to the Rescue" episode DTTR-205

	Figure A
	Figure B
	Figure C
	Figure D
	Figure E

Window Removal and Vinyl Window Installation

After the bedroom contents have been cleared, host Karl Champley instructs Bo and Heather Bothe in the removal of their old, single pane windows. Together, they will replace the old with new vinyl insulating windows.

Materials:

Pry bar
Utility knife
Safety goggles
Cordless screwdriver
Hammer
Chisel
Shims
Reciprocating saw
Tape measure
Contact paper or masking tape
Latex caulking

1. Use a utility knife to score around the window casing and interior wall. Use a hammer and chisel to separate the casing from the reveal board.

2. Once you’ve created the separation, use the pry bar to pry off the casing, reveal (figure A), stool and apron.

3. Place contact tape or heavy masking tape on the glass to prevent breakage during removal.

4. Remove bottom sash of single hung window.

5. Remove any old caulk around window. Remove the nails securing the jambs to the frame by cutting them with a reciprocating saw or mini hacksaw. Remove window (figure B) and any remaining debris (figure C).

6. Place new window in opening and measure around the perimeter to determine if window is centered. (In this example, old reveal boards are re-used to fill any remaining gaps.) Use shims to help center and level window. Use a level to determine the window is level and plum.

7. The featured vinyl replacement windows have pre-drilled holes. Use 3-inch wood screws to secure window to the frame of the house (figure D).

8. Use a hammer and chisel to cut the shims flush with the window casing.

9. Run a bead of caulk around the interior and exterior of window (figure E) and you are ready to install the window trim.

10. In this example, host Amy Devers assists Bo with the construction of new window reveals. The two simple measure, cut and nail together a simple rectangular reveal, then secure around the window.

11. To finish the project, fluted casings are measured and cut to surround each window (and doors). The casings are joined in a simple butt joints -- eliminating the need for miter cuts -- and connected by rosettes at the corners.
    

	Figure F
	Figure G
	Figure H
	Figure I