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  • Finishing Basement: Sub-floor Panels
  • From "Weekend Handyman"
    episode WKH-401


    Paul sets in snap-together sub-floor panels. The end panels are cut to fit and temporary spacers are set in against the wall. Leveling squares are added where needed.

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    PHOTO

    A weekend of work can take an unfinished space...
    PHOTO

    that has a concrete floor and not much else...
    PHOTO

    and turn it into a cozy family room just waiting for fun.
    PHOTO

    Just look at the floor now!
    PHOTO

    Figure A
    PHOTO

    Figure B
    PHOTO

    Figure C
    PHOTO

    Figure D
    Time: 18 hours over two days.
    Difficulty Rating: This project rates a 2 out of 5 on the Weekend Handyman difficulty scale.

    Materials:

    Drywall

    Safety glasses
    Drywall
    Drywall saw
    Drill
    Drywall screws
    Lipstick
    Pencil
    Straight edge

    Plyboo Paneling

    Safety glasses
    Drill w/ spade bit
    Jig saw
    Pencil
    Heavy-duty construction adhesive
    1/8" u-notched trowel
    Rail-guided circular saw with an 80-tooth carbide blade
    Hole saw
    Shims

    Railing

    Safety glasses
    Pencil
    Tape measure
    Laser level
    Compound miter saw (blade set at 45 degree angle)
    Impulse nailer
    Sealer
    Rubber gloves
    Roller

    Sub-floor Panels

    Sub-floor
    Safety glasses
    Table saw
    Tapping block
    Mallet
    Leveling squares
    Level

    Carpet Panels

    Utility knife
    Tape measure
    Marking pencil
    Straight edge
    Vacuum

    Sub-floor Panels

    1. Bring in sub-floor panels to space at least two days prior to installation so they climatize to the relative humidity of the room (figure A).

    2. Dryfit sub-floor panels to see how it lays out (figure B). You don't want a small sliver at the end. To adjust, cut some inches off the starter row using a table saw. Cut in a well-ventilated area.

    3. Add temporary 1/4" spacers between wall and the sub-floor panels to allow room for expansion and contraction (figure C). These will be removed after floor is installed.

    4. Use tapping block to ensure a tight seam (figure D).

    5. Stagger seams for a more stable floor (figure E).

    6. If you have a deflection in the floor of less than 1/2", use leveling squares (figure F), stack up as many as you need and check level. If deflection is more than 1/2", do some concrete repair.

    Photo

    Figure E

    Photo

    Figure F



    RESOURCES :

    Veneer Bamboo Paneling
    Brand Name: Plyboo
    Model Number: BP-V1896N
    Style: Neutral Vertical, 1/8" x 48" x 96

    Manufacturer: Smith & Fong Company
    375 Oyster Point Blvd., Suite 3
    South San Francisco, CA 94080
    Telephone: 1-866-835-9859
    Website: www.plyboo.com

    Modular Sub-floor System
    Brand Name: DRIcore

    Manufacturer: DRIcore
    2311 Royal Windsor Dr.
    Mississauga, ON L5J 1K5 Canada
    Telephone: 1-866-976-6374
    Website: www.dricore.com

    Carpet Panels
    Color: Magnolia (Inset Color)
    Model Number: 545502
    Color: Green Marble (Border Color)
    Model Number: 545502
    Brand Name: Legato
    Website: www.Legatocarpets.com

    Manufacturer: Milliken Carpets
    201 Lukken Industrial Dr.
    LaGrange, GA 30240
    Telephone: 1-800-241-8666


    GUESTS :

    Dave Murray, Director of Marketing
    Telephone: 1-866-976-6374

    Scott Schwasnick, National Acct Mgr.
    Telephone: 1-800-241-8666

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