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  • Handmade Cajun Accordion, Pt. 1: Reed-Mounts
  • Deep in the Louisiana prairie, accordion maker Marc Savoy begins the journey in the construction of a Cajun accordion.
    From "Handmade Music"
    episode DHMM-308


    (Continued from page 3)

    Cutting Assemblies to Produce Mounts

    So far Marc Savoy has created assemblies for making the reed mounts, but what he's actually working toward are the mounts themselves.

    • With dry assemblies ready for cutting, Marc rips 1/4-inch "slices" to produce reed-mounts for his accordion construction (figures N and O).
      Photo

      Figure N

      Photo

      Figure O


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    • Using a special jig, Marc tapers the reed-mounts so the largest reeds will be mounted to the thickest part of the mount (figure P) and the small reeds will be mounted to the thinnest part of the mount. This will ultimately limit the amount of air that passes through the smallest mounts.

    • As before with the larger assembly, he refines the actual reed mount using the belt sander (figure Q).
      Photo

      Figure P

      Photo

      Figure Q


    Using this batch-cutting process, Marc ends up with multiple reed mounts. Even though the batch process saves some time, the overall process is fairly involved and must be undertaken with great care. But the effort is well spent since these pieces (figures R and S) form what Marc calls "the beating heart of the accordion."
    Photo

    Figure R

    Photo

    Figure S




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  • RELATED PROJECTS:

  • ALSO IN THIS EPISODE: