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  • Soldering Techniques
  • From "DIY Tools & Techniques"
    episode DIT-106
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    Figure A

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    Figure B

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    Figure C

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    Figure D

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    Figure E

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    Figure F

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    Figure G

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    Figure H

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    Figure I

    Soldering is a method used for making electrical and plumbing connections.


    Soldering Wires

    Soldering wires to create an electrical connection is a quick and easy process, and it creates a better connection than wire nuts and electrical tape. Here's how.

    Materials:

    Electrical wires and their tab connection
    Paste flux
    Soldering iron
    Solder with a rosin core

    1. Dip the ends of the wire into the flux (figure A).
    2. Wrap the ends of the wire around the appropriate tabs on the work piece (figure B).
    3. Touch the tip of the hot soldering iron to the tabs (figure C). Keep the flat surface of the tip against the tab to heat the tab and the wires.
    4. Touch the rosin-core solder to the tab and wires but not to the tip of the iron (figure D). The heat from the tab and wires should melt the solder until a bead of solder covers the connection.
    5. Let the solder cool before moving anything.


    Soldering Copper Pipe

    The process of soldering copper pipe is similar to soldering wires, but it's accomplished with an acid-based solder.

    Materials:

    Emery cloth
    Copper pipe
    Fitting for the pipe
    Small paintbrush
    Flux
    Propane torch
    Acid-core solder

    1. Use emery cloth to clean the outside of the pipe where you want to make the connection (figure E).
    2. Use emery cloth or a small wire brush to clean the inside of the fitting to be soldered onto the pipe.
    3. Use a small paintbrush to apply flux to the inside of the fitting (figure F).
    4. Secure the fitting to the pipe (figure G).
    5. Use the torch to heat the outside of the fitting (figure H).
    6. Touch the tip of the solder to the joint of the pipe and its fitting (figure I). The solder will melt right into the joint.
    7. After the solder has cooled, wipe away any excess, making sure that solder completely encircles the joint, with no gaps.

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