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  • Scroll-Saw Fretwork, Part 1
  • From "DIY Crafts"
    episode DIC-113
    advertisement

    Click here to view a larger image.

    Figure A

    Click here to view a larger image.

    Figure B

    Author and woodworker Pat Spielman explains how to make a simple puzzle, using a scroll saw.

    Materials:

    Scroll saw
    Pattern (Patrick Spielman has many publications containing patterns; children's easy coloring books are also a good source.)
    Removable spray adhesive, available at art-supply stores
    Two pieces of 1/4" plywood large enough to fit the pattern and form a frame (one piece for the top, one piece for the bottom)
    Sandpaper
    C clamps
    Acrylic paint
    Brushes
    Tack cloth

    1. Make a copy of the puzzle pattern. Spray the back of the pattern with temporary adhesive glue, and place it, centered, onto the top piece of wood.

    2. Drill a hole near the outside edge of the design large enough to accommodate the saw blade.

    3. Unhook the blade, thread it through the hole, and reattach the blade.

    4. Cut around the outside of the design with one continuous cut.

    5. Stop the saw and remove the center cut. Next, unhook the blade so you can remove the outside part of the wood. Reattach the blade.

    6. Lightly sand the edges. Apply wood glue to the bottom, turn it upside down, and position it on the second piece of wood (figure A).

    7. Secure the two pieces of wood together with C clamps. Or if you don't have C clamps, place bricks or heavy books on top and wrap tightly with tape. Set aside to dry.

    8. Cut out the remainder of the pieces from the center cut.

    9. Remove the paper pattern from all the wood pieces; sand.

    10. Wipe with a tack cloth, and paint the pieces with acrylic paint (figure B ).


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