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  • 1962 Ford T-Bird Restoration: Essential Tools
  • From "Classic Car Restoration"
    episode DCR-301


    PHOTO

    The 1962 Ford Thunderbird sports roadster.
    In this segment, host Steve Magnante goes over some of the tools that will be helpful in any automotive restoration.

    Suggested Tools:

    Digital camera
    Standard automotive tools (socket wrenches, extensions, combination wrenches, screwdrivers, nut-drivers, etc.)
    Torque wrenches
    Cordless drill
    Air compressor and impact wrenches (optional)
    Tap-and-die set
    Tubing benders
    Flaring tools
    Compression tester
    Pressurizer
    Timing light
    Fluorescent drop-light
    Jack and jack-stands
    Creeper
    Mobile workbench
    Bench vise
    Parts cleaner
    Spray degreaser

    Safety Equipment:

    Respirator mask
    Work gloves
    Safety glasses or other eye protection
    Fire extinguisher
    advertisement


    PHOTO

    Figure A
    PHOTO

    Figure B
    PHOTO

    Figure C
    PHOTO

    Figure D
    PHOTO

    Figure E
    PHOTO

    Figure G
    PHOTO

    Figure G
    Car restoration can be a very enjoyable and rewarding hobby if you take your time, use the resources available to you and get the right tools. One of the most fundamental and helpful of tools for car restoration is a digital camera (figure A). With it you can take digital photos of the car before and during the restoration process. These provide a progress log, and may prove very helpful in later re-assembly steps.

    Think safety first. Make sure that you have essential safety equipment like a respirator mask (figure B), safety glasses and protective work gloves.

    Don't fall for the myth that you need a huge toolbox to work on cars. It's just not true. Instead, basic combination wrenches, torque wrenches, sockets, extensions -- your basic hand tools -- really will handle most of what you're going to do with your old car.

    If you're lucky enough to have an air compressor, it's true that things like impact wrenches (figure C) will allow certain jobs to go faster. But they're not mandatory. Consider them a luxury.

    When it comes to older cars, you'll likely find that a lot of the fasteners might be rusted in place, and may break when you attempt to take them apart. To handle those problems, get yourself a good tap-and-die set with easy outs (figure D).

    A lot of the steel tubing on these cars, things like brake lines and fuel lines, can be rusty or brittle, so, tubing-benders and flaring tools will allow you to make those repairs.

    A good electric drill is one of the most versatile tools for many do-it-yourself projects, and automotive work is no exception.

    When it comes to lighting while you're working on your car, an inexpensive drop-light is a good start but they're not very durable. A better choice is a fluorescent drop light that offers excellent illumination and is less likely to break with rough handling or if dropped.

    Basic diagnostic equipment includes of a compression tester (figure E), which will allow you to check the condition of the rings, the valves and the valve seats. A pressurizer allows you to pressurize the radiator and look for coolant leaks, and also diagnose things like blown head gaskets, bad freeze plugs and bad water pumps.

    A timing light (figure F) allows you to confirm proper ignition timing during the tune-up and re-building of the engine.

    A bench vise is essential as it allows you to hold parts steady while working on them. A good mobile workbench is very convenient as it allows us to take our tools from the garage out to the work site.

    To clean dirty and greasy parts that come off the car, a parts cleaner is the best choice. Or, if all else fails, cans of Gunk© and a running hose will do the job too. But remember, any time you're dealing with flammable liquids, you need to have a working fire extinguisher on hand.

    To lift our Thunderbird off the ground, we used a floor jack rated for 6,000 pounds and a set of jack stands (figure G). To go underneath the car, we used a creeper. And when it comes to jack stands, the higher, the better. If you can get the car more than two feet off the ground, it'll make it a lot easier to get under there and turn wrenches.

    Safety Alert: Never go underneath a car that has not been supported with jack stands.
    In the episode that follows, we deal with some issues that may arise when taking a vintage automobile out of long-term storage.


    RESOURCES :

    The Complete Idiot's Guide to Trouble-Free Car Care
    Author: Dan Ramsey
    ISBN: 0028635833
    Alpha Books

    Auto Repair for Dummies
    Author: Deanna Sclar
    ISBN: 0764550896

    Car Care Q and A: The Auto Owner's Complete Problem Solver
    0471544795
    Mort Schultz
    (April 1992)
    To order this title from Amazon, click here.
    John Wiley and Sons


    T-birds.com
    T-Birds.com
    A website dedicated to the appreciation of 1961 through 1963 Ford Thunderbirds. Hard-to-find restoration parts and materials, including reconditioned original t-bird body parts, can be found through t-birds.com.

    Thunderbird Restoration Guide, 1958-1966 (Motorbooks International Authentic Restoration Guides)
    by William Wonder
    Published by Motorbooks International, June 1997
    ASIN: 0760303908
    To order this book from Amazon.com, click here.

    Illustrated Thunderbird Buyer's Guide (Motorbooks International Illustrated Buyer's Guide)
    by Paul G. McLaughlin
    Publisher: Motorbooks International (July 2000)
    ASIN: 0879388706
    To order this book from Amazon.com, click here.

    The Eastwood Company

    The Eastwood Company is a supplier of automotive-restoration parts, tools and supplies.

    The Easthill Group, Inc.
    The Eastwood Company
    Website: www.eastwoodco.com


    Vintage Thunderbird Club International
    www.vintagethunderbirdclub.org
    The Vintage Thunderbird Club International (VTCI) is an organization dedicated to the restoration of Thunderbirds and is an excellent resource for many aspects of restorations. The organization establishes juding rules and offers technical advice and production data.


    Motorbooks International
    www.motorbooks.com
    Motorbooks International is a enthusiast's source for automotive books and information. At their website, they carry more than 6,000 book titles, making them one the largest and most comprehensive auto-related bookstores online. Among the books they offer are many popular and hard-to-find automotive-related titles -- car manuals and books on auto history, auto restoration and repair.


    T-Bird Sanctuary
    Supplier of Thunderbird parts and supplies. www.tbirdsanctuary.com


    Classic Car Restoration 300 Series also thanks:

    Ford Motor Company
    www.ford.com

    Advance Auto Parts
    www.advanceautoparts.com

    Krause Publications
    www.krause.com

    3M Corporation
    www.3m.com


    Bend-Pak / Ranger Inc.
    www.bendpak.com


    G S Distributing Company
    Knoxville, TN

  • ALSO IN THIS EPISODE: