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  • 1969 Alfa Romeo: Reinstallation of the Transmission
  • From "Classic Car Restoration"
    episode DCR-105
    advertisement

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    Engine specialist Kenny Boatman talks with host Ron Ananian about the reconditioning and reinstallation of the Alfa's transmission.

    Click here to view a larger image.

    Figure A

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    Figure B

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    Figure C

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    Figure D

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    Figure E

    Reinstallation of the Transmission

    Once the engine has been professionally rebuilt and then reassembled, the transmission assembly can be re-installed.

    Once the transmission was removed from the engine, it was disassembled and carefully examined for broken gears and for general condition. On our project car, the transmission was found to be in relatively good condition.

    To ensure continued performance, the transmission (figure A) was reconditioned slightly with replacement of bearings, synchronizer rings, gaskets and seals. Currently, replacement parts are still available for the Alfa transmission. As this model gets older, those parts may become more difficult to procure.

    Before installing the transmission, the input shaft is sprayed with some yellow grease (figure B) to help it insert into the pilot bushing more easily.

    The transmission bell-housing is carefully placed and worked into position where it marries to the engine block (figure C).

    Once fitted onto the dowels, the transmission is bolted onto the engine using nuts, bolts and washers (figure D). The washers help prevent damage to the aluminum housing.

    The bolts are then tightened down to secure the transmission onto its mount (figure E).


    RESOURCES :

    Alfa Romeo Owner's Bible: A Hands-On Guide to Getting the Most from Your Alfa
    Model: 0837607078
    Author: Pat Braden
    Order this book from Amazon.com
    Bentley Publishers

    Alfa Romeo Spider: The Complete Story
    Model: 1861261225
    Author: John Tipler
    Order this book from Amazon.com
    Crowood Press

    Original Alfa Romeo Spider (Bay View Original Series)
    Model: 0760311625
    Author: Chris Rees, James Mann
    Order this book from Amazon.com
    Motorbooks International (MBI Publishing)

    Essential Alfa Romeo Guilia & Giulietta Coupes & Spiders: The Cars and Their Story 1954-95
    Model: 1870979591
    Author: David Hodges
    Order this book from Amazon.com
    Motorbooks International (MBI Publishing)

    Alfa Romeo: The Spirit of Milan
    Model: 0750919582
    Author: David G. Styles
    Order this book from Amazon.com
    Sutton Publishing

    Classic Car Restorer's Handbook: Restoration Tips and Techniques for Owners ...
    Model: 1557881944
    Author: Jim Richardson
    Order this book from Amazon.com
    H.P. Books

    Classic Car Restoration Guide: The Complete Illustrated Step-By-Step Manual
    Model: 1850108900
    Author: Lindsay Porter
    Order this book from Amazon.com
    Haynes Publishing

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