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  • FYI -- Brake System
  • From "Talk2DIY Automotive"
    episode DTTA-107


    • When you apply your brakes, fluid comes out of the master cylinder and goes through the distribution block and back to either your wheel cylinder or caliper (figure A). That energy is then clamping the wheels and stopping the vehicle. There are different types of systems -- drum or disc brakes (all drum brakes on an older vehicle).

    • When you hit your brake pedal, the piston goes forward and that power is forced through the power brake booster into the master cylinder (figure B). The master cylinder is where all the hydraulic fluid is pressurized out to the hydraulic brake system on your automobile. The brake fluid is stored on a reservoir on top of the master cylinder.

    • The fluid comes out from the master cylinder through the junction block and is split in half (since 1967 brakes have had two chambers). This allows one half of the brake system to work if the other half doesn't work.

    • The brake lines then bring it to the brake hoses (flexible rubber hoses at each wheel) and from there goes into a disc brake application at the caliper housing where a piston, either made of steel or ceramic, pushes out because of the hydraulic fluid. This causes the two brake pads to squeeze together (figure C) against the rotor.
      Photo

      Figure A

      Photo

      Figure B

      Photo

      Figure C


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    • The rotor (figure D) is the part that your tire and wheel assembly bolts to. It will stop the vehicle from spinning and that clamping motion causes the brake caliper to stop the car.


    • Drum brakes are systems that are more on the rear of the car because sixty percent of the braking is typically done by the front of the vehicle. More and more vehicles have front wheel disc brakes. They call them drum brakes because they are shaped a little like a drum (figure E).


    • When the brake shoes expand, they rub against the inner surface of the brake drum (figure F). That causes a braking effect upon the wheel and thus slows or stops the vehicle.
    Photo

    Figure D

    Photo

    Figure E

    Photo

    Figure F



    RESOURCES :

    Dye Ink, Alcohol Ink
    Ranger Industries, Inc.
    Website: www.rangerink.com
    Bend-Pak, Inc.
    Website: www.bendpak.com

    Gladiator GarageWorks Information
    Gladiator GarageWorks
    Website: www.gladiatorgw.com

    Old World Industries, Inc.
    4065 Commercial Ave.
    Northbrook, IL 60062-1851
    Website: www.oldworldind.com

    Wix Filters
    PO Box 1967
    Gastonia, NC 28053-1967
    Customer Service Phone: 704-864-6748
    Website: www.wixfilters.com

    WD-40 Company
    Corporate Brand Support Centre
    1061 Cudahy Place
    San Diego, CA 92110-3929
    Toll-free: 800-448-9340
    Phone: 619-275-1400
    Website: www.wd40.com

    Making Sense of Car Care: AAA Auto Guide
    1562515780
    John Nielsen and Steve Bodofsky
    (October 2001)
    To order this title from Amazon, click here.
    American Automobile Association


    GUESTS :

    Jeff Lagges
    Autozone
    9412 Big Horn Blvd.
    Elk Grove, CA 95758
    Phone: 800-829-8727
    Website: www.autozone.com

  • ALSO IN THIS EPISODE: