Braking Components With the front wheels and steering components installed, the braking system can be installed. This go-kart uses a single-brake system mounted on the left side of the kart. Though some go-karts use band or disc brakes, this kart is stopped by means of a drum-braking system functionally similar to one used on automobiles (figure A). The braking mechanism is controlled by a lever that operates when the brake pedal is depressed. For this particular kit, the assembly is installed with the shaft connecting to the backing plate at the 3-o'clock position on the brake assembly and the lever ( figure B) oriented straight up. Note: The disc brake shown is suitable for this particular go-kart. For karts with engines of 6 horsepower or larger, disc brakes are recommended for better stopping power.
Steps:
- With the kart resting on jack stands, begin the assembly by securing the brake assembly onto the axle with bolts and locking nuts, making sure that the nylon side of the locking nuts face outward.
- Install the sprocket (figure C) onto the axle with the bolts toward the frame. Make sure that the sprocket bolts are facing away from the brake.
- With the axle secured, slide the brake drum carefully over the axle and the shoe (figure D). Place the drum firmly against the kart frame, then back it off about 1/8-inch.
- Note that there is a channel cut down the length of the axle, and a corresponding notch in the drum. This allows you to install a metal key to hold the brake in place. Tap the key into the notch as far as it will go.
- Measure the portions of the axles protruding beyond the frame (figure E), and adjust them so that the overhang is identical on each side.
- Once the measurements are the same, tighten the set screws to secure the axle (figure F).
In the segment that follows, the pedals and rear wheels are installed.
RESOURCES :
The Haynes Small Engine Repair Manual
ISBN: 1850106665
Author: Curt Choate, John H. Haynes
Haynes Publishing Group
Chilton's Small Engine Repair Up to 20 Hp
Model: 0801983258
Author: Kerry A. Freeman
Nichols Publishing
Small Gas Engine Repair
Model: 0830641424
Author: Paul "How to Troubleshoot" Dempsey
Go-Kart Racing Chassis Setup
Model: 0960506845
Author: Brian Martin
Martin Motorsports Pub. Co.
International Karting Industry Buyer's Guide
Model: 0966146743
Author: Darrell E. Sitarz
Kart Marketing Association of America
Gokartparts.com
gokartparts.com
Dorchester, WI 54425
Fax: 800-294-4144
Email: sales@mfgsupply.com
Website: www.gokartparts.com
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