AUTOS & BOATS Index
Auto Restoration & Kit Cars
Air Conditioning
Automotive Body Work
Automotive Cooling System
Electrical Systems
Exhaust System
Fuel Systems
Boats
Brakes
Buying
Detailing
Engine
Exterior
Interior
Parts & Accessories
Safety
Security
Small Engines
Stereo
Suspension
Tires
Tools
Trailers
Transmission
Vehicle Types
Windows

Best of Autos Boats
Classic Car Restoration
Preventive Maintenance
Ultimate Car-Care Guide

SPONSOR LINKS
Replace Headlights
Replace Door Panel

  • Roadside Emergencies - Radiator-Hose Repair
  • From "Car Care Workshop"
    episode DCC-102
    advertisement

    Click here to view a larger image.

    Figure A

    Click here to view a larger image.

    Figure B

    Click here to view a larger image.

    Figure C

    Click here to view a larger image.

    Figure D

    Click here to view a larger image.

    Figure E

    Click here to view a larger image.

    Figure F

    Click here to view a larger image.

    Figure G

    Steam rising from underneath the hood may signal a leak in the radiator hose. With the proper materials, you may be able to repair this problem yourself -- at least well enough get back on the road and drive to a service center.

    Materials:

    Safety glasses
    Work gloves
    Utility knife
    Phillips and standard screwdrivers
    Large adjustable pliers
    Flashlight
    Hose-repair kit or replacement hoses
    Hose clamps
    1 gallon coolant or water

    Before attempting any radiator repair, let the engine cool completely. (This may take up to an hour.) Protect yourself by wearing safety glasses and work gloves. Carefully remove the radiator cap (figure A) to relieve pressure within the cooling system.

    If the hose is damaged near the end where it clamps onto the radiator fitting, the repair is fairly simple. You can probably cut away the damaged section of the hose, shortening it slightly so that it can still be reattached.

    1. Using adjustable pliers, loosen the clamp holding the end of the hose in place. Move the clamp so it's out of the way.

    2. Using a utility knife, cut lengthwise from the damaged section to the end of the hose (figure B).

    3. Remove the hose from the fitting, and cut the hose crosswise, cutting away the entire damaged section (figure C).

    4. Place the newly cut end of the hose back onto the fitting, slide the clamp back into place, and tighten (figure D).

    5. With the engine running, top off the cooling system with coolant (figure E ) or water, if coolant isn't available.

    If a hose breaks in the middle, repair it with a radiator-hose repair kit. These contain various sizes of plastic adapter fittings used to join broken hoses. Cut out the damaged section of hose, slide a clamp onto the end of each section, slide each hose end onto the fitting (figure F), slide the clamps into place, and tighten them.

    Another option (and a necessary repair if the hose fails completely by splitting lengthwise down a long section) is to replace the entire hose. It's not a bad idea to keep a set of replacements in your vehicle. You may want to save your old hoses when it's time for them to be replaced. In an emergency, an old hose may suffice temporarily.

    The heater hose may develop a leak. It may be repaired with a heater-hose repair kit (figure G) or a replacement hose, using the same techniques described above.

    Note that these are temporary repairs. It's advisable to have damaged hoses checked and repaired by a professional as soon as possible.


    RESOURCES :

    The Complete Idiot's Guide to Trouble-Free Car Care
    Author: Dan Ramsey
    ISBN: 0028635833
    Alpha Books

    How Cars Work
    Author: Tom Newton
    ISBN: 0966862309
    Publisher: Black Apple Press

  • ALSO IN THIS EPISODE: