DIY Network

xB Rag-Top Conversion: Prep and Template Scion xB goes alfresco!, Part 1 of 4 From "Tricked Out" episode DTRK-310

	The project car: Scion xB
	The project: ragtop roof conversion

Why would anyone take a pneumatic saw and cut a giant hole into the roof of perfectly good Scion xB? Maybe it's to create the ultimate retro ragtop.

In this project, Tricked Out host Andrew Totolos turns a custom xB into an open air cruiser by installing a giant sliding rag-roof.

Ragtops have that retro look popularized by the classic VW bugs and busses and, since there's no heavy glass or metal panel to deal with, you can put one in your roof that's almost as big as the roof itself. And unlike a traditional sunroof, this flexible top is going to open all of the way from the sun visors to behind the rear-seat passengers.

Before you begin, do your homework and start off with a high quality ragtop assembly from a reputable manufacturer. It should come with all of the hardware necessary for installation and the gaskets and trim supplies included.

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The ragtop opens from the front-seat sun visors to behind the rear-seat passengers.

Tools:

In addition to standard auto-mechanic's tools (wrenches, ratchets, extenders, screwdrivers, nut-drivers, cordless drill, torque wrench, etc.), here's a list of materials and tools for all modifications in this projec:

ragtop roof kit and hardware
template paper
marker
large T-square
measuring tape
1-1/2 inch painter's tape
work platforms
air-powered body saw
air compressor
18-guage power wire
drill with bits
metal snips
clamps
duckbill pliers
standard shop tools
panel removal tool
drop cloth or blanket
punch
flat file
spray bottle with rubbing alcohol
silicone sealant
screws, nuts and washers (provided in assembly kit)
splice connectors
self-tapping screws

DIY Difficulty Rating for This Project: We gave this a difficulty rating of a full 5 on a 5-point intermediate-level scale. Make no mistake, for this modification you've got to be willing to cut a giant hole in the roof of your car--so this project may not be for the feint of heart. But if you're ready to take on a fairly daring conversion upgrade, we'll take you through the basic steps.

The Project Car: Scion xB

The XB is a bit of a departure from our usual fare on Tricked Out. Essentially a direct import of the JDM Toyota BB, the Scion xB is a unique looking ride that combines distinctive lines with a huge and comfortable interior, all in a compact and agile package. With 105 stock horsepower, the xB isn't going to win any races, but the retro-boxy lines and the practicality of this little truck give it a high ranking on the cool-quotient meter.

This particular Scion xB is already hard to miss with red tribal flame graphics running along the sides. It sits on 7-spoked factory alloy wheels with painted brake calipers underneath. Clear tails and a chrome exhaust tip dress up the rear.

Inside, a carpeted subwoofer box fortifies the tunes while a carbon-look shift knob and upgraded pedals provide an extra bit of flash in the cockpit.

Under the hood, cold air intake improves both looks and performance.

Surf's up! Want to see this squared off runabout get ready to take in some fresh air? Keep reading.

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