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Convertible Tops

  • 1962 Fort T-Bird Restoration: Convertible Top, Part 1
  • From "Classic Car Restoration"
    episode DCR-308


    PHOTO

    The Thunderbird's convertible-top canvas was shrunken, torn, and rips had been repaired with staples. It was in such poor condition that it had to be replaced.
    In this segment, work begins on restoration of the convertible top with removal of the tattered and torn canvas covering from the retractable frame.

    When we bought our 1962 Thunderbird Sports Roadster project car, it had been in storage for quite some time. One of the areas in worst condition was the convertible top. It was shrunken, torn, and rips had been repaired with staples. Because it was in such bad condition, the canvas portion of the top needed to be removed and replaced. Our restoration expert Keller Wallace assisted us with this fairly complex part of the restoration.

    Materials:

    Standard automotive tools (socket wrenches, extensions, combination wrenches, screwdrivers, nut-drivers, etc.)
    Replacement parts (as needed)
    Cordless drill
    Air compressor and impact wrenches (optional)

    Safety Equipment:

    Work gloves
    Safety glasses or other eye protection

    Note: This is a summary of steps included in the automotive restoration procedures shown in this episode of Classic Car Restoration. These are general guidelines for restoration procedures on this particular make and model of vehicle, and for the level of restoration selected for this project. There may be variations in procedures depending on model, condition of vehicle, level of restoration undertaken and the types of replacement parts or upgrade kits selected. Always follow proper safety precautions, and read and follow manufacturer's guidelines, diagrams and safety notices that come with any replacement parts or kit that you select.

    Safety Alert: Always wear eye protection when working with power tools or pneumatic tools.
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    Removing the Canvas Cover

    • Keller began by pulling the top off from the back corner (figure A) -- removing any staples and screws that held it down.

    • He raised the top as necessary to remove the trim and loosen the top from the frame. He then moved to the other side and did the same (figure B).
      Photo

      Figure A

      Photo

      Figure B



    • Keller then moved to the front frame and removed the screws using a reversible cordless drill with a screwdriver attachment (figure C).

    • With the screws removed, he could pull out the weather-stripping and seal (figure D).
      Photo

      Figure C

      Photo

      Figure D



    • With the screws and weather-stripping removed, the rest of the main canvas top-piece could be pulled off easily (figure E).

    • To remove the back window piece, Keller pried up the staples and pulled the piece from the frame. He also removed the old retainer molding-strip (figure F), which is what the back window was stapled to. That strip gets replaced later along with the new canvas top.
      Photo

      Figure E

      Photo

      Figure F



    • With the main canvas removed, Keller checked the frame of our convertible top (figure G) to make sure everything was secure, aligned and working well.

    • Tip: The factory service manual is a vital tool in the ownership of a car as elaborate as this Thunderbird. That statement is particularly true in this portion of the restoration since the convertible top uses an elaborate retractable framework and system of switches and hydraulic controls to raise and lower it. The service manual contains instructions on how to lubricate all of the top's pivot pints (figure H) with some light engine oil to help reduce wear.
      Photo

      Figure G

      Photo

      Figure H



    • Upon inspection of the top's working parts, we found that some pieces were damaged. One of the lower arm bumper pads -- that protect the quarter-panel from damage when the top is in the up position -- was rusted and had bare metal corners (figure I). This would certainly result in scratched quarter-panel paint if not repaired. We replaced the worn piece with an after-market reproduction part.

    • To replace the bumper pad, simply remove the four screws that hold the rubber and metal pad to the convertible frame and remove the old arm pad. Position the replacement piece in the same location and secure it with screws (figure J).
      Photo

      Figure I

      Photo

      Figure J



    In the segment that follows, work continues on the convertible top with inspection and service of the hydraulic parts and switch relays.


    RESOURCES :

    Classic Car Restoration Guide: The Complete Illustrated Step-By-Step Manual
    Model: 1850108900
    Author: Lindsay Porter
    Order this book from Amazon.com
    Haynes Publishing

    Classic Car Restorer's Handbook: Restoration Tips and Techniques for Owners and Restorers of Classic and Collectible Automobiles
    1557881944
    Jim Richardson
    (November 1994)
    To order this title from Amazon, click here.
    H.P. Books

    Thunderbird Restoration Guide, 1958-1966 (Motorbooks International Authentic Restoration Guides)
    by William Wonder
    Published by Motorbooks International, June 1997
    ASIN: 0760303908
    To order this book from Amazon.com, click here.

    Illustrated Thunderbird Buyer's Guide (Motorbooks International Illustrated Buyer's Guide)
    by Paul G. McLaughlin
    Publisher: Motorbooks International (July 2000)
    ASIN: 0879388706
    To order this book from Amazon.com, click here.


    GUESTS :

    Keller Wallace
    Keller Wallace Street Rods
    Volunteer Street Rod Association
    Knoxville, TN

  • ALSO IN THIS EPISODE:


  • Gutter Repair
  • Landscaping Basics
  • Flooring
  • UV Air Sanitizer
  • Replacement Windows
  • Planter, Self-Watering
  • Hand-Painted Glasses
  • Choose Washer/Dryer
  • Backsplash Installation
  • Hand-Painted Bowls
  • Prepare for Vacation
  • Maintain Garage Door
  • Disinfect Bathroom
  • Romance Kit
  • Curb Appeal
  • Transport Equipment
  • Installing Undermount
  • Holiday Decorating
  • Family Scrapbook
  • Ice Candle
  • Selecting Doors
  • Spark Plug, Changing
  • Maintain Cabinets
  • Front Door Facelift
  • Change Windowpane